BMW XM

ELECTRONIC STABILITY CONTROL (ESC)

BMW of North America, LLC. (BMW) is recalling certain 2023-2024 X1, X5, X6, X7, XM, 530i, i5, 740i, 760i, i7, and 750e vehicles. Please see the recall report for a complete list of models and model years. The integrated brake (IB) system may malfunction and result in a loss of power brake assist or cause the Antilock Brake (ABS) and Dynamic Stability Control (DSC) systems to not function properly.

Risk: A loss of power brake assist can extend the distance required to stop the vehicle. Additionally, malfunctioning ABS and/or DSC systems can cause a loss of vehicle control. Either of these scenarios can increase the risk of a crash.

SEAT BELTS:FRONT

BMW of North America, LLC (BMW) is recalling certain 2024 XM, 2025 BMW X5 sDrive40i, X5 xDrive40i, X5 M60i, X5 M, X5 xDrive50e, X6 xDrive40i, X6 M60i, X6 M, X7 xDrive40i, X7 M60i, and Alpina XB7 vehicles. The seat belt system may inaccurately detect that passengers are belted, preventing the seat belt warning light from illuminating and possibly causing the supplemental restraint system to not deploy as intended during a crash. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 208, "Occupant Crash Protection."

Risk: A seat belt warning light that does not alert occupants of an unbelted seat belt or an SRS system that deploys improperly can both increase the risk of injury in a crash.

ELECTRONIC STABILITY CONTROL (ESC)

BMW of North America, LLC. (BMW) is recalling certain 2023-2025 BMW, MINI, and Rolls-Royce vehicles. Please see the recall report for a complete list of models and model years. The integrated brake (IB) system may malfunction and result in a loss of power brake assist or cause the Antilock Brake (ABS) and Dynamic Stability Control (DSC) systems to not function properly.

Risk: A loss of power brake assist can extend the distance required to stop the vehicle. Additionally, malfunctioning ABS and/or DSC systems can cause a loss of vehicle control. Either of these scenarios can increase the risk of a crash.

SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP:CONTROL UNIT/MODULE

BMW of North America (BMW) is recalling certain 2023-2024 X1, 2024-2025 X5, 2025 X6, 2023-2025 X7, 740i, 760i, 2024 XM, 530i, 540i, i7, 750e, X2, 2024-2025 i5, 2024 Rolls Royce Spectre, 2025 MINI Countryman S ALL4, JCW Countryman ALL4, and 2025 MINI Hardtop 2 Door (Cooper, Cooper S) vehicles. Please refer to the recall report for the complete list of models. The welds in the servomotor of the integrated brake control module may break, causing a loss of power brake assist and rear brake function. In addition, the Antilock Brake System (ABS) and Dynamic Stability Control (DSC) system may not function.

Risk: A loss of brake power assist or rear brake function can result in extended stopping distance. A loss of ABS or DSC can cause a loss of vehicle handling and control. Either of these scenarios can increase the risk of a crash.

STRUCTURE:BODY

BMW of North America, LLC (BMW) is recalling certain 2024 XM vehicles. The tailgate panel may detach from the mounting structure due to improper adhesive bonding that occurred during manufacturing.

Risk: A panel that detaches from a vehicle can become a road hazard, increasing the risk of a crash.

AIR BAGS

BMW of North America, LLC (BMW) is recalling certain 2023 BMW XM, 2024 BMW X5 sDrive40i, X5 xDrive40i, X5 M60i, X5 M, X5 xDrive50e, X6 xDrive40i, X6 M60i, X6 M, X7 xDrive40i, X7 M60i, and Alpina XB7 vehicles. The front passenger knee air bag may not deploy as intended.

Risk: An air bag that does not deploy as intended can increase the risk of injury in a crash.

ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:CATALYTIC CONVERTOR

BMW of North America, LLC (BMW) is recalling certain 2023 X7 M60i and XM vehicles. The fasteners that connect the exhaust system and the catalytic converter may not have been tightened correctly.

Risk: A loose connection between the exhaust system and catalytic converter increases the risk of a fire.

FORWARD COLLISION AVOIDANCE: AUTOMATIC EMERGENCY BRAKING

Vehicle: 2025 BMW XM Red Label Mileage: Approx. 2,000 miles VIN: [XXX] Dealer: Fields BMW of Winter Park (Winter Park, FL) I am filing a formal complaint regarding what I believe to be a critical design flaw and safety issue in my 2025 BMW XM, The vehicle was purchased brand new and has been driven minimally (approx. 2,000 miles), and never involved in any collisions or damage. I recently brought the vehicle in to the dealership for a hybrid battery charging issue, and was shocked to be told that the front collision sensor and its mounting bracket were broken due to an “impact.” These components are located in front of the car in the Very bottom of the Grill, Despite the claim of impact damage, the dealership confirmed there is no visible damage to the grill, bumper, or hood. There are also no reports or indications that the vehicle ever struck anything. I am confident that no such event ever occurred. This raises serious concerns about the placement and protection of safety-critical components. If a front sensor—central to crash avoidance or driver assistance features—can be compromised without any external damage to the vehicle, this presents a significant engineering flaw. It could lead to unexpected failure of essential safety systems. I was quoted $2,800 for this repair, which BMW USA has declined to cover. This appears to be a case of poor sensor design and vulnerability, not user-caused damage. I am requesting that NHTSA investigate this issue to determine if this flaw could affect other 2025 BMW XM models or similar vehicles. These sensors must be adequately protected to ensure driver and passenger safety. Thanks for your Attention [XXX] [XXX] [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

UNKNOWN OR OTHER

Vehicle: 2025 BMW XM Red Label Mileage: Approx. 2,000 miles VIN: [XXX] Dealer: Fields BMW of Winter Park (Winter Park, FL) I am filing a formal complaint regarding what I believe to be a critical design flaw and safety issue in my 2025 BMW XM, The vehicle was purchased brand new and has been driven minimally (approx. 2,000 miles), and never involved in any collisions or damage. I recently brought the vehicle in to the dealership for a hybrid battery charging issue, and was shocked to be told that the front collision sensor and its mounting bracket were broken due to an “impact.” These components are located in front of the car in the Very bottom of the Grill, Despite the claim of impact damage, the dealership confirmed there is no visible damage to the grill, bumper, or hood. There are also no reports or indications that the vehicle ever struck anything. I am confident that no such event ever occurred. This raises serious concerns about the placement and protection of safety-critical components. If a front sensor—central to crash avoidance or driver assistance features—can be compromised without any external damage to the vehicle, this presents a significant engineering flaw. It could lead to unexpected failure of essential safety systems. I was quoted $2,800 for this repair, which BMW USA has declined to cover. This appears to be a case of poor sensor design and vulnerability, not user-caused damage. I am requesting that NHTSA investigate this issue to determine if this flaw could affect other 2025 BMW XM models or similar vehicles. These sensors must be adequately protected to ensure driver and passenger safety. Thanks for your Attention [XXX] [XXX] [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

VEHICLE SPEED CONTROL

Vehicle: 2025 BMW XM Red Label Mileage: Approx. 2,000 miles VIN: [XXX] Dealer: Fields BMW of Winter Park (Winter Park, FL) I am filing a formal complaint regarding what I believe to be a critical design flaw and safety issue in my 2025 BMW XM, The vehicle was purchased brand new and has been driven minimally (approx. 2,000 miles), and never involved in any collisions or damage. I recently brought the vehicle in to the dealership for a hybrid battery charging issue, and was shocked to be told that the front collision sensor and its mounting bracket were broken due to an “impact.” These components are located in front of the car in the Very bottom of the Grill, Despite the claim of impact damage, the dealership confirmed there is no visible damage to the grill, bumper, or hood. There are also no reports or indications that the vehicle ever struck anything. I am confident that no such event ever occurred. This raises serious concerns about the placement and protection of safety-critical components. If a front sensor—central to crash avoidance or driver assistance features—can be compromised without any external damage to the vehicle, this presents a significant engineering flaw. It could lead to unexpected failure of essential safety systems. I was quoted $2,800 for this repair, which BMW USA has declined to cover. This appears to be a case of poor sensor design and vulnerability, not user-caused damage. I am requesting that NHTSA investigate this issue to determine if this flaw could affect other 2025 BMW XM models or similar vehicles. These sensors must be adequately protected to ensure driver and passenger safety. Thanks for your Attention [XXX] [XXX] [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)