2012 TOYOTA PRIUS

HYBRID PROPULSION SYSTEM

Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2010-2014 Toyota Prius and 2012-2014 Toyota Prius V vehicles. Excessive voltage in the Intelligent Power Module (IPM) within the inverter may cause the hybrid system to shut down, causing the vehicle to stall while being driven.

Risk: If the hybrid system shuts down unexpectedly, it can increase the risk of a crash.

AIR BAGS:SIDE/WINDOW

Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain model year 2010-2012 Toyota Prius, 2010 and 2012 Toyota Prius Plug-in Hybrid, and 2011-2012 Lexus CT200h vehicles. A weld in the curtain shield air bag inflator may crack causing one or both portions of the inflator to eject into the passenger cabin.

Risk: If either portion of the curtain shield air bag inflator ejects into the passenger cabin, there is an increased risk of injury to vehicle occupants.

SEATS:FRONT ASSEMBLY:SEAT HEATER/COOLER

Southeast Toyota Distributors, LLC (SET) is recalling certain 2005-2011 4Runner, Highlander, Sequoia, and Sienna, 2005-2010 Avalon and Tundra, 2006-2008 Camry Solara, 2006-2010 Highlander hybrid, 2006-2011 Rav4 and Tacoma, 2007-2010 FJ Cruiser, 2007-2011 Camry hybrid, 2009-2010 Venza, 2010-2012 Prius, 1988-1990 and 2005-2010 Camry, and 1989 and 2009-2010 Corolla vehicles equipped with aftermarket accessory seat heaters with a copper strand heating element. The electrical wiring in the seat heaters may be damaged when the seat cushion is compressed.

Risk: If damaged, the copper strand heating element may short circuit, increasing the risk of a fire.

ELECTRICAL SYSTEM:SOFTWARE

Toyota is recalling certain model year 2010 through 2014 Prius vehicles. In the affected vehicles, the Intelligent Power Module (IPM) inside the inverter module (a component of the hybrid system) contains transistors that may become damaged from high operating temperatures. If this occurs, various warning lamps will be illuminated on the instrument panel and the vehicle will have reduced power allowing it to only drive a short distance.

Risk: The vehicle may enter a fail-safe/limp-home mode that limits the drivability of the vehicle. The hybrid system could also shut down completely resulting in a vehicle stall, increasing the risk of a crash.

AIR BAGS:FRONTAL:SENSOR/CONTROL MODULE-INACTIVE

Southeast Toyota Distributors, LLC (SET) is recalling certain models interspersed through model years 2009 through 2013 as follows: model year 2009-2012 Tacoma, 4Runner, Camry, Camry Hybrid, Prius, and RAV4; model year 2009-2010 Avalon, FJ Cruiser, and Highlander Hybrid; model year 2010-2013 model year Corolla, Sienna and Tundra; model year 2009-2013 Highlander and Venza; model year 2012 Prius V; and model year 2010-2012 Sequoia. During modification by SET to include accessories such as leather seat covers, seat heaters or headrest DVD systems, these vehicles may not have had the passenger seat occupant sensing system calibration tested. Without passing the calibration test, the occupant sensing system may not operate as designed.

Risk: If the front passenger seat occupant sensing system is out of calibration, the front passenger airbags may not deploy or they may deploy inappropriately for the passenger's size and position. This could increase the risk of personal injury during the event of a vehicle crash necessitating airbag deployment.

UNKNOWN OR OTHER

While pulling out of a parallel parking spot going slightly uphill, I braked as I looked around the back of a double parked truck. I saw a car coming, braked hard, and suddenly my car surged forward across the street and hit a parked car. I looked down and saw that my foot was squarely on the brake pedal pressing down as hard as I could. The parked car was unoccupied, and I was uninjured. There were no warning lamps, messages, or other symptoms of the problem. I turned my car into the dealer for repairs and a fix to the sudden unexpected acceleration. They could offer no fix until a Toyota representative examined the car. On August 14, by an emailed letter, Toyota claimed it found no defects and it must be the result of driver error, specifically, my mistakenly hitting the accelerator. This is gaslighting denialism. (a) The EDR data sent to me does not indicate that I hit the accelerator unless that data is in the page of hexadecimal numbers. (b) Toyota's claim that I hit the breaks at "-0.2 seconds prior to the collision" is physically impossible. No one can move their foot from the accelerator to the brake that fast. (c) Toyota's claim is contrary to what I experienced and observed.

SERVICE BRAKES

While pulling out of a parallel parking spot going slightly uphill, I braked as I looked around the back of a double parked truck. I saw a car coming, braked hard, and suddenly my car surged forward across the street and hit a parked car. I looked down and saw that my foot was squarely on the brake pedal pressing down as hard as I could. The parked car was unoccupied, and I was uninjured. There were no warning lamps, messages, or other symptoms of the problem. I turned my car into the dealer for repairs and a fix to the sudden unexpected acceleration. They could offer no fix until a Toyota representative examined the car. On August 14, by an emailed letter, Toyota claimed it found no defects and it must be the result of driver error, specifically, my mistakenly hitting the accelerator. This is gaslighting denialism. (a) The EDR data sent to me does not indicate that I hit the accelerator unless that data is in the page of hexadecimal numbers. (b) Toyota's claim that I hit the breaks at "-0.2 seconds prior to the collision" is physically impossible. No one can move their foot from the accelerator to the brake that fast. (c) Toyota's claim is contrary to what I experienced and observed.

HYBRID PROPULSION SYSTEM

The contact owns a 2012 Toyota Prius. The contact stated that while driving at an undisclosed speed, the accelerator pedal was depressed; however, the vehicle failed to accelerate as intended. The contact stated that the check engine and the hybrid warning lights were illuminated, and the vehicle decelerated. The contact received notification of NHTSA Campaign Number: 18V684000 (Hybrid Propulsion System). The vehicle was taken to the dealer; however, the contact was informed that parts were not yet available for the recall repair. The contact was informed that the parts might be available within a week. The manufacturer was made aware of the failure but provided no assistance. The failure mileage was approximately 137,000.

FORWARD COLLISION AVOIDANCE: AUTOMATIC EMERGENCY BRAKING

Brake getting stuck on the floor would have to press on brake really hard just to get a response, this will happen out of the blue! Driving in highway or just driving off the driveway. I almost hit a car in front of me due to lack of brake, i had to swerve to the side! First appear 1 day after buying the car..This issue needs to be worked on right away.

ELECTRICAL SYSTEM

Brake getting stuck on the floor would have to press on brake really hard just to get a response, this will happen out of the blue! Driving in highway or just driving off the driveway. I almost hit a car in front of me due to lack of brake, i had to swerve to the side! First appear 1 day after buying the car..This issue needs to be worked on right away.

SERVICE BRAKES

Brake getting stuck on the floor would have to press on brake really hard just to get a response, this will happen out of the blue! Driving in highway or just driving off the driveway. I almost hit a car in front of me due to lack of brake, i had to swerve to the side! First appear 1 day after buying the car..This issue needs to be worked on right away.

SERVICE BRAKES

While driving on the freeway I applied the brakes and the brakes suddenly felt soft and not very responsive. At that moment 3 dashboard lights turned on: ABS, BRAKE, and the slip indicator lights. I carefully got out of the freeway, parked the car, and had the car towed to an independent mechanic. The mechanic detected brake booster and actuator problems, code C1391.

SERVICE BRAKES

C1391 - Abnormal Leak in Accumulator

SERVICE BRAKES

My Prius, along with the thousands of others this has apparently happened to according to a quick online search, has had the C1391 code appear, indicating a failed brake actuator and accumulator. It, like the thousands of Priuses from this generation, have had these faulty brake pump systems develop a leak and begin to fail. You will hear a whirring and hissing noise constantly when it starts going out, eventually resulting in a Christmas tree of dash warning lights and reduced braking due to a failsafe kicking on. Toyota apparently issued a "customer service bulletin" that is now ineffective as it only covered if you had the system fail within 10 years of manufactor or 150,000 miles AND had the codes appear. Most people's Priuses go out AFTER this, unless you're driving it like you stole it. It is a hefty repair too, being quoted at over $3000 at the Toyota STEALSRSHIP!! I have since gone to an independent mechanic and had one portion replaced in hopes that would fix the issue, but it turns out both the actuator and accumulator are needed to be replaced, which is extremely expensive, more so for the actuator than the accumulator, but still exorbitantly expensive. In conjunction with this, Toyota further added difficulties by making their paet numbers they have listed different from the mark number engraved on the part, so buying third party is made a bigger hassle by this as they will not know for certain the part number. This is a huge safety concern as this affects the vehicle's ability to brake. Their service bulletin was the equivalent of offering people bandaids years before they'd be anywhere to getting a cut!! Please investigate and please please PLEASE lead to Toyota issuing an actual recall, regardless of miles or year from manufacture. More and more Priuses are reaching the time where this will occur and it's a huge safety concern, if not an environmental concern when people start disposing of Priuses due to this massive failure with hefty repair bills.

UNKNOWN OR OTHER

CA No problem

SERVICE BRAKES

The brake booster and brake booster pump assemblies had to be replaced at the dealership. Parts are not available for inspection as far as I know. We were warned by the dealership that we should not be driving the car because the brakes could completely fail at any moment if we didn't have parts replaced. That would have been dangerous for us and anyone else sharing the road with us. On a Sunday, leaving our house and driving down our street, three lights turned on on the dashboard display - traction, brakes, and ABS - and the brakes felt softer and less responsive than normal. After having gotten a diagnosis and repair estimate from the dealership, we carefully drove the car home to consider our options. We tried to get a second opinion from a trusted mechanic, but it sounded like the parts we needed were tightly monitored by Toyota and the original estimate for the repair from the dealership was above $3,000. After a few days, the dashboard warning lights turned off and the brakes felt back to normal. The whirring noise which had been happening roughly every 4 seconds had slowed to roughly every 10-12 seconds. We were told that this turning off of the lights sometimes happened, but that the issue was still the same. Prior to these lights turning on, the car had been making a lot of the whirring noises for some time, but it had never thrown the codes before that would have been picked up by a mechanic. At the time, we didn't recognize the sounds as a sign of an impending commonly recognized failure - only after doing some research did we find that this was a very common problem for a lot of Prius owners, especially for the given year and number of miles we had. There is an "extended warranty" for this part and repair, but while we were within the mileage limit, we were outside of the time limit and we were told at the dealership that Toyota would be inflexible about paying for the repairs.

SERVICE BRAKES

While driving my 2012 Toyota Prius, the traction control, brake, and ABS warning lights all came on at the same time. I used a home OBD scanner but it didn’t show any diagnostic codes. After some research and inspection, I discovered that the issue was related to a faulty brake booster and accumulator—something I’ve learned is a common problem with this model. I was relieved to hear that Toyota has an extended warranty on these parts. However, last night while driving, the brakes suddenly stopped functioning properly. It became very difficult to slow down, which put me in a dangerous situation. I’m deeply concerned about the safety risks this defect poses and believe this issue deserves further attention.

SERVICE BRAKES, HYDRAULIC

The contact owns a 2012 Toyota Prius. The contact stated while driving 30 MPH, the ABS and traction control warning lights illuminated. The contact stated that while attempting to depress the brake pedal, the vehicle hesitated while responding. The contact stated that there was a buzzing sound coming from accumulator pump. The dealer was contacted. The contact stated that the failure had occurred on several occasions. The vehicle was taken to Nico's Auto Repair where it was diagnosed and determined that the brake booster and accumulator assembly needed to be replaced. The vehicle was not repaired. The manufacturer was notified of the failure but offered no assistance. The approximate failure mileage was 140,000.

SERVICE BRAKES

This Prius Hybrid is my [XXX] mother's car which she got thinking is was a very safe and reliable vehicle. She purchased the vehicle from a Toyota dealership here in Maine on [XXX]. Last week while driving down the road, all of a sudden, every brake warning light lit up the dashboard and the brakes became extremely unresponsive. It scared us both to death but thank goodness, I was driving when this happened. After doing some research, I have discovered that this a very well known brake issue with the 2010-2015 Prius cars. I cannot for the life of me understand how this major safety defect has not been made into an actual safety recall. I did contact Toyota customer service and they will not help us at all. Even though my mother has only had the car for just under 9 years and is well under the allotted mileage, they said their Customer Support Program (ZJB) only covers 10 years from the day the car was first driven after production. Her Prius now is inoperable and the repair costs are in the thousands. We are so incredibly disappointed with Toyota and the safety board for allowing this to happen to all of the defective Prius owners. I hope you will reconsider and do the right thing and recall these cars before someone does get into an accident where they are injured or killed. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

SERVICE BRAKES

I am reporting a sudden and dangerous failure of the brake booster in my 2012 Toyota Prius. While driving, I experienced a loss of braking power, accompanied by several warning lights including ABS, Brake, and the Traction Control system. The brake pedal became extremely stiff and unresponsive, significantly increasing the stopping distance. This failure nearly caused an accident, as I was unable to stop quickly enough when traffic slowed unexpectedly. This issue happened without warning and is a serious safety risk. I later discovered this is a common and widely reported defect in 2010–2015 Toyota Prius models. Toyota issued an extended warranty (Customer Support Program ZE3) to cover this known brake booster defect — but only for vehicles within 10 years or 150,000 miles. While my Prius has well under 150,000 miles, it is just over 10 years old, which disqualifies me from coverage, leaving me with a repair estimate over $4,000 for a well-documented manufacturer defect. This seems grossly unfair, especially for responsible owners with low-mileage, well-maintained vehicles. Toyota’s refusal to issue a formal recall and instead offering only limited support puts millions of Prius drivers at risk. A brake system failure of this kind should qualify as a safety defect and trigger a mandatory recall, not a quietly limited program with arbitrary expiration dates. I urge NHTSA to investigate this issue further and consider a recall of the defective brake booster system in these Prius models to protect public safety and ensure fair treatment for affected owners. Thank you.

TIRES:TREAD/BELT

On three of the four tires at different times the tires were separating. They had bulges in the tire. Caused extreme vibration and noise. The last tire was today with 22k miles. The other two were a year ago with 15k miles. I’ve had to replace all 4 tires

SERVICE BRAKES

Brake booster failures are a common safety issue with 2012-2015 Toyota Prius' this one included is starting to fail which can lead to ABS deactivating and shorter braking distances. There was a recall for this part but most tend to fail after the warranty period. Leaving many vehicles unrepaired and dangerous.

SERVICE BRAKES

My brakes began making a funny noise when I used them. I only have 80000 on the car and do regular maintenance. I took it in because it seemed the brake pedal was getting spongy as well. They ran in through diagnostic tests and determined the braking module or brake booster/master assembly was bad. This seems to be an issues with Toyota and should be addressed immediately. It is an expensive fix for a low mileage car

SERVICE BRAKES

47050-47180 47070-47060 Both failed at same time along with many others getting quotes of 3500-4000 to replace no brake control or anti lock brakes

SERVICE BRAKES

Toyota installed known faulty brake booster and master cylinder systems in Prius C models manufactured 2012-2014. Knowing these systems would fail, but not wanting to pay for their mistake, they created a basically secret "extended warranty program" for owners to get their brake booster replaced ONLY IF for a specific 2 year time frame their brakes failed with a certain DTC code. Knowing that many prius owners would not actually receive the notification nor had driven their vehicle enough miles for the braking system to fail, they got away without having to correct their issue. The brakes literally just fail and stop working in the middle of the highway, causing extreme safety concerns and accidents with no responsibility from Toyota.

SERVICE BRAKES

Brake system went out suddenly making the car brakes not work

ELECTRICAL SYSTEM

The accelerator wasn’t pushing down after I turned a corner then the lights in attached photo appeared. The power inverter needs to be replaced and since my car had the J0V software update in 2/2019, and the recall update came out in 3/2019, it was not linked to my vin as it should’ve been. The update to J0V (attached) should have been posted w my vin, correct? They are fixing it under customer support but refuse to tow it or give me rental bc they are saying it isn’t a recall issue, when the document below says it applies to all cars that needed J0V. I want to be sure all cars that had recall service before the March2019 update get this update linked to their vin.

SERVICE BRAKES

Subject: Safety Complaint – 2012 Toyota Prius Brake Booster Failure (C1391 Code) I am writing to formally report a serious safety defect in my 2012 Toyota Prius involving the brake system. Recently, my vehicle’s dashboard displayed the ABS, traction control, and brake warning lights, indicating a critical braking issue. Upon diagnostic testing at a Toyota dealership, the vehicle was found to have DTC Code C1391 – Brake Booster Leak/Accumulator Failure. I later discovered that Toyota acknowledged this defect and issued a Customer Support Program (CSP) to cover repairs. However, I was never notified, despite always servicing my vehicle at Toyota dealerships. When I contacted Toyota, they confirmed that my vehicle has been flagged in their system, yet I was never received anything in the mail about the potential brake failure. Toyota initially set the CSP expiration in 2023, later extending it to May 2025, but they have refused to repair my vehicle under this program. The estimated repair cost is $4,680.09 along with a diagnostic fee of 206.09, which is a significant financial burden for an issue stemming from a known manufacturing defect. Most importantly, this is a major safety hazard: My brakes now produce a loud hissing sound when pressed, indicating imminent failure. If the brake booster fails completely, it could result in a loss of braking power, endangering myself, passengers, and others on the road. Numerous Prius owners have reported similar failures, yet Toyota has not issued a formal recall. I urge NHTSA to investigate this defect further and push Toyota to issue a full recall instead of a limited support program that many owners were unaware of. Given the life-threatening nature of brake failure, Toyota should not be allowed to limit coverage or deny repairs for a problem they have long recognized. I respectfully request that NHTSA take action to ensure Toyota addresses this safety defect responsibly.

Insert, Padding

The styrofoam padding of the headrest came unglued from the plastic base of the headrest. This was discovered when removing fabric to wash the fabric. Car was not driving at the time.

SERVICE BRAKES

My break actuator goes off every 12 seconds continuously. There is no warning sign in the dash board. Brought the vehicle to the Toyota dealership and had it checked out. The dealership says there is no problems according to their analysis. But the actuator continuously goes off every 12 seconds and the dealership said this was "normal" and charged me the service fee. I am seriously concerned because I drive this car with my child and I am reading that this is a bad sign and that the breaks might fail at any time. Since the dashboard doesn't give me a warning sign and the dealership says there's no problems based on their diagnostics, even if everyone can hear the actuator go off ever 12 seconds I guess I can safely drive this vehicle...it seems like driving a ticking disaster waiting to happen.

SERVICE BRAKES

Brakes failed

SERVICE BRAKES

ABS pump and master cylinder malfunction. Pump is running very often. Hard braking makes it sound abnormally.

TRACTION CONTROL SYSTEM

The contact owns a 2012 Toyota Prius. The contact stated while driving 60 MPH, there was an abnormal grinding sound coming from the brakes while the brake pedal was depressed. The brakes, the traction control, and the ABS warning lights were illuminated. The vehicle was then taken to an independent mechanic where it was diagnosed with brake booster and master cylinder assembly failure. The vehicle was not repaired for the most recent failure. The local dealer was contacted; however, the vehicle was not diagnosed or repaired. The manufacturer was made aware of the failure. The failure mileage was approximately 106,019.

SERVICE BRAKES, HYDRAULIC

The contact owns a 2012 Toyota Prius. The contact stated while driving 60 MPH, there was an abnormal grinding sound coming from the brakes while the brake pedal was depressed. The brakes, the traction control, and the ABS warning lights were illuminated. The vehicle was then taken to an independent mechanic where it was diagnosed with brake booster and master cylinder assembly failure. The vehicle was not repaired for the most recent failure. The local dealer was contacted; however, the vehicle was not diagnosed or repaired. The manufacturer was made aware of the failure. The failure mileage was approximately 106,019.

SERVICE BRAKES

I accidentally slid out into traffic as my brakes failed as I pulled up to stop at the edge of the parking lot. I was nearly hit driver's side on a pickup. Fortunately, it was able to swerve around me and there was no immediate following vehicle. I was able to pull out and back into a nearby parking lot to address the problem with my brakes. Upon speaking to my mechanic and local Toyota Dealership I was informed that the brake booster/accumulator had failed and that this was a known issue on my vehicle. Toyota extended a special warranty on these parts several times but did not notify owners of the safety risk. That warranty coverage has expired for my vehicle. I believe it is an inherent safety risk and they obscured it by covering the parts under this extended warranty. I believe they should be recalled and at the least owners should be warned of the risks. All communications were done over the phone or in person, I have no electronic records. I submitted an identical request on my 2011 Prius by accident, as I used it's VIN when I meant to use the VIN on my 2012 Prius. Regardless, I am now concerned for my safety in both vehicles.

SERVICE BRAKES

Failure in ABS system

SERVICE BRAKES

Vehicle has good break pads and rotors. Also the vehicle turn on the ABS the Break and the slippery lights on. When the car was scanned is show code C1391" which indicates a problem with the brake accumulator within the system, often requiring replacement of the brake booster and accumulator assembly. I can't drive the car and other people with same car on 2011 year has the same issue

UNKNOWN OR OTHER

As i was driving, my breaks suddenly became spongey and unresponsive. I could hear a "hiss" sound come from below me. ABS and other warning lights came on on my dash. As i was near my auto mechanic i tried to make it there safely, and as i drove the brakes seemed to become softer and softer. By the time i had reached my mechanic i was so uncomfortable with its ineffectivness i felt it necessary to use the emergency brake to come to a complete stop. My mechanic confirmed that the issues included the failing of the Brake Booster, Brake Master Cylinder, Accumulator Pump, ABS, ABS Computer. According to him this was caused by a set of issues involving internal leaks in the brake booster assembly. These issues were replicatable, and my mechanic says they pose a saftey risk. Even after he gave it a "temporary patch job." Due to this the only times it has been driven were to get it home, to move it along our street so as to not get ticketed for having a stationary vehicle too many days in a row, and one time it was taken up the nearest rise in preparation for a Tsunami warning. When looking for replacment parts, my mechanic allerted me to a Technical Service Bulletin that should have been sent out to owners warning them of this issue and offering replacment parts. I never received this notice as I am the second owner of this vehicle, the notices were sent before i owned it, the previous owner claims not to have been aware of this issue herself, and because it was a voluntary service call, when researching the vehicle myself for any reported issues such as recalls, none had come up, meaning i had no way of knowing. To add to this, i contacted Toyota to see if they would honor the past offer to service this issue, but Toyota refuses to replace the parts now as it is too far past the voluntary service dates they set.

SERVICE BRAKES

As i was driving, my breaks suddenly became spongey and unresponsive. I could hear a "hiss" sound come from below me. ABS and other warning lights came on on my dash. As i was near my auto mechanic i tried to make it there safely, and as i drove the brakes seemed to become softer and softer. By the time i had reached my mechanic i was so uncomfortable with its ineffectivness i felt it necessary to use the emergency brake to come to a complete stop. My mechanic confirmed that the issues included the failing of the Brake Booster, Brake Master Cylinder, Accumulator Pump, ABS, ABS Computer. According to him this was caused by a set of issues involving internal leaks in the brake booster assembly. These issues were replicatable, and my mechanic says they pose a saftey risk. Even after he gave it a "temporary patch job." Due to this the only times it has been driven were to get it home, to move it along our street so as to not get ticketed for having a stationary vehicle too many days in a row, and one time it was taken up the nearest rise in preparation for a Tsunami warning. When looking for replacment parts, my mechanic allerted me to a Technical Service Bulletin that should have been sent out to owners warning them of this issue and offering replacment parts. I never received this notice as I am the second owner of this vehicle, the notices were sent before i owned it, the previous owner claims not to have been aware of this issue herself, and because it was a voluntary service call, when researching the vehicle myself for any reported issues such as recalls, none had come up, meaning i had no way of knowing. To add to this, i contacted Toyota to see if they would honor the past offer to service this issue, but Toyota refuses to replace the parts now as it is too far past the voluntary service dates they set.

SERVICE BRAKES

My Brakes almost caused me to crash on Jan 18th. I'm driving down the highway and traffic comes to a complete stop. I started braking but my abs, stability control and brake light come on. When this occurred I had to push the brakes to the floor just to stop. My brakes were very unsafe and unpredictable. I had to drive way below the speed limit to make it home, keeping at least 8 car lengths between me. I inspected the vehicle when I made it home. Their is noise coming from the driver side firewall. Something is consistently turning on and off and a slight click after each cycle, every 5 seconds approximately. I was told that it was my abs pump or brake actuator. This is unacceptable and dangerous to all consumers. The fact there was no warning that occurred in a safer environment. I'm so thankful my kid wasn't driving it. Why isn't this a recall? I don't understand how something this dangerous is not a factor to the consumers. I have researched and found many cases that consumers have had a similar issue. This issue is not like brake pads. Their is a clear warning when its time to change brake pads. I honestly would like to see toyota to fix this issue.

POWER TRAIN

I am writing to bring attention to a critical safety issue affecting the 2012 Toyota Prius and other Toyota models equipped with the brake booster and actuator system. These components are failing at alarming rates, leaving vehicles with no functional brakes, ABS, or traction control. Additionally, this failure compromises the hybrid system due to the regenerative braking no longer working, potentially causing further damage to hybrid components and resulting in repairs costing several thousand dollars. Toyota issued Customer Support Program ZJB, which covered these issues for a limited period. This program was in effect from August 31, 2021, with no mileage or year restrictions, but offered secondary coverage for up to 10 years or 150,000 miles from the vehicle’s first use. Unfortunately, my vehicle, with approximately 130,000 miles and 12 years of age, was denied coverage when brought to a dealer after the program had ended. Despite the brake booster and actuator failing, the dealership did not advise me not to drive the vehicle, further emphasizing the gravity of this oversight. This is a significant safety hazard, as vehicles with these failures lack the ability to stop effectively, risking lives on the road. Furthermore, this problem is not isolated to my Prius; it affects thousands of Toyota vehicles equipped with these components. The estimated repair cost exceeds $3,000, an undue burden on owners for an issue that stems from defective manufacturing. I firmly believe Toyota’s decision to address this problem through a limited Customer Support Program, rather than a full recall, is inadequate and irresponsible. This issue meets the criteria for a safety recall and should be treated as such by the National Highway Traffic Safety Administration (NHTSA). I respectfully urge the NHTSA to investigate this matter further asap/mandate a recall for all affected vehicles. This is a big safety issue. [XXX] [XXX] [XXX] [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)

ELECTRICAL SYSTEM

I am writing to bring attention to a critical safety issue affecting the 2012 Toyota Prius and other Toyota models equipped with the brake booster and actuator system. These components are failing at alarming rates, leaving vehicles with no functional brakes, ABS, or traction control. Additionally, this failure compromises the hybrid system due to the regenerative braking no longer working, potentially causing further damage to hybrid components and resulting in repairs costing several thousand dollars. Toyota issued Customer Support Program ZJB, which covered these issues for a limited period. This program was in effect from August 31, 2021, with no mileage or year restrictions, but offered secondary coverage for up to 10 years or 150,000 miles from the vehicle’s first use. Unfortunately, my vehicle, with approximately 130,000 miles and 12 years of age, was denied coverage when brought to a dealer after the program had ended. Despite the brake booster and actuator failing, the dealership did not advise me not to drive the vehicle, further emphasizing the gravity of this oversight. This is a significant safety hazard, as vehicles with these failures lack the ability to stop effectively, risking lives on the road. Furthermore, this problem is not isolated to my Prius; it affects thousands of Toyota vehicles equipped with these components. The estimated repair cost exceeds $3,000, an undue burden on owners for an issue that stems from defective manufacturing. I firmly believe Toyota’s decision to address this problem through a limited Customer Support Program, rather than a full recall, is inadequate and irresponsible. This issue meets the criteria for a safety recall and should be treated as such by the National Highway Traffic Safety Administration (NHTSA). I respectfully urge the NHTSA to investigate this matter further asap/mandate a recall for all affected vehicles. This is a big safety issue. [XXX] [XXX] [XXX] [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)

SERVICE BRAKES

I am writing to bring attention to a critical safety issue affecting the 2012 Toyota Prius and other Toyota models equipped with the brake booster and actuator system. These components are failing at alarming rates, leaving vehicles with no functional brakes, ABS, or traction control. Additionally, this failure compromises the hybrid system due to the regenerative braking no longer working, potentially causing further damage to hybrid components and resulting in repairs costing several thousand dollars. Toyota issued Customer Support Program ZJB, which covered these issues for a limited period. This program was in effect from August 31, 2021, with no mileage or year restrictions, but offered secondary coverage for up to 10 years or 150,000 miles from the vehicle’s first use. Unfortunately, my vehicle, with approximately 130,000 miles and 12 years of age, was denied coverage when brought to a dealer after the program had ended. Despite the brake booster and actuator failing, the dealership did not advise me not to drive the vehicle, further emphasizing the gravity of this oversight. This is a significant safety hazard, as vehicles with these failures lack the ability to stop effectively, risking lives on the road. Furthermore, this problem is not isolated to my Prius; it affects thousands of Toyota vehicles equipped with these components. The estimated repair cost exceeds $3,000, an undue burden on owners for an issue that stems from defective manufacturing. I firmly believe Toyota’s decision to address this problem through a limited Customer Support Program, rather than a full recall, is inadequate and irresponsible. This issue meets the criteria for a safety recall and should be treated as such by the National Highway Traffic Safety Administration (NHTSA). I respectfully urge the NHTSA to investigate this matter further asap/mandate a recall for all affected vehicles. This is a big safety issue. [XXX] [XXX] [XXX] [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)

SERVICE BRAKES

The brake actuator has failed in this 2012 Prius with 135,000 miles. No issues were noticed while braking, however, when starting the car, the ABS, Brake and Traction Control warning lights lit up. The Toyota Dealership said this is a failed Brake Actuator and quoted $3,800. We have learned there is a secondary warranty on this part due to constant failures that Toyota issued, however, this warranty only applies to Prius up to 150,000 miles or 10 years from initial use, whichever comes first. This is unfair to most Prius users as this is a common problem happening, but typically happening after the 10 year mark.

SERVICE BRAKES

The ABS, Brake, and Traction Control lights all illuminated while driving. I took it into a local shop, the computer scanned "brake accumulator leak". The accumulator is buzzing every 10 seconds and the brake fluid needs topping up. Now there is a brake fluid puddle under the car. The fix is to repair the brake master cylinder and replace the brake booster pump. The car is a 2012 with 110,000 miles. This is a known Toyota Prius vehicle issue but they decline to service it and can the brakes can fail.

SERVICE BRAKES

Without warning, the ABS, Traction Stability, Brake and other lights lit up and I lost braking on the highway. Luckily, I was in very light and narrowly avoided a crash. I was able to get home with far less braking power and no regenerative braking. Since then, I have researched the problem and found that this is an extremely common issue. I can remedy it for ten or twenty minutes by putting the car in DIAG mode and pumping the brakes, but it will do it again, and again. I need a new accumulator and ABS module, and the dealer wants thousands for it. I cannot afford it and it is a known flaw and a safety issue. I take my daughter to school in this car, thankfully it's nearby, but it's terrifying. Our other Prius has no issues, and I understand that Toyota has repaired other cars under a warranty program of which I was never notified.

SERVICE BRAKES

2012 Prius in very good condition with 180k miles- only 12 years old. Driving on back roads (thankfully) and the drivers side rear wheel compelely fell off while driving. I was doing about 30 MPH and felt like there was a flat tire so I was in the process of pulling over when the whole rear assembly snapped. The wheel hit the rear quarter of the car and bounced about 100 feet down the road. I could have been on the highway and this could have been fatal I believe. Very, Very scary. As can be seen in attached photos the issue was rust from the inside. This is very concerning since there was no way for me to know this was an issue. I could have been killed or killed someone else. I believe Toyota needs to look into this since there are other Prius' out there the same thing happened to on this very thread. Although this is a Massachusetts car I have owed it since 25k miles and have maintained it impeccably. I always have the undercarriage cleaned after driving on salty roads. Safety inspection was current- only done the month before. Had that wheel bearing replaced about 2 weeks before the incident and the reputable mechanic reported no issues. There was no warning except for maybe a minute before it happened- the car was vibrating like I had a flat tire. The damage repair estimate on this was $8500. Catastrophic fail Toyota. Is this a rust issue like the Tacoma, Tundra, and Sequoia?????

WHEELS

2012 Prius in very good condition with 180k miles- only 12 years old. Driving on back roads (thankfully) and the drivers side rear wheel compelely fell off while driving. I was doing about 30 MPH and felt like there was a flat tire so I was in the process of pulling over when the whole rear assembly snapped. The wheel hit the rear quarter of the car and bounced about 100 feet down the road. I could have been on the highway and this could have been fatal I believe. Very, Very scary. As can be seen in attached photos the issue was rust from the inside. This is very concerning since there was no way for me to know this was an issue. I could have been killed or killed someone else. I believe Toyota needs to look into this since there are other Prius' out there the same thing happened to on this very thread. Although this is a Massachusetts car I have owed it since 25k miles and have maintained it impeccably. I always have the undercarriage cleaned after driving on salty roads. Safety inspection was current- only done the month before. Had that wheel bearing replaced about 2 weeks before the incident and the reputable mechanic reported no issues. There was no warning except for maybe a minute before it happened- the car was vibrating like I had a flat tire. The damage repair estimate on this was $8500. Catastrophic fail Toyota. Is this a rust issue like the Tacoma, Tundra, and Sequoia?????