2025 NEW FLYER XE40 Complaints and Recall Information

The 2025 NEW FLYER XE40 has 0 complaints and 16 recalls filed with NHTSA. Although there are no owner complaints registered, recall data indicates concerns primarily related to the electrical and propulsion systems.

There are 16 recalls affecting multiple systems, mainly involving the traction battery and its management software. These recalls address potential safety hazards related to battery overheating and fire risk.

• Traction battery defect. Recall 25V566000 affects 1170 vehicles. An inadequate weld on the high voltage battery busbar combined with incorrect software may cause the battery module to overheat. This overheating increases the risk of fire. New Flyer will inspect and replace the battery module as needed and update the battery management system software free of charge. Owner notification is expected on October 17, 2025. No Do Not Drive or Park Outside advisories are issued.

Owners dealing with repeated repairs or safety concerns related to these recall issues may have rights under their state’s lemon law. Consulting with a consumer protection firm specializing in lemon law claims could be beneficial.