2017 NEW FLYER XE40 Complaints and Recall Information

The 2017 NEW FLYER XE40 has 0 complaints and 20 recalls filed with NHTSA. Owners most frequently report issues related to the electrical and propulsion systems, particularly concerning the traction battery and steering components.

Twenty recalls exist for the 2017 NEW FLYER XE40 affecting multiple systems including the electrical propulsion system, traction battery, steering column, and inverter. These recalls address safety hazards such as overheating battery modules, loose steering shaft connections, and electric drive system shutdowns.

• Traction battery overheating. Recall 25V566000 affects 1,170 vehicles. An inadequate weld on the high voltage battery busbar combined with incorrect software may cause the battery module to overheat, increasing fire risk. New Flyer will inspect, replace battery modules if needed, and update battery management software at no cost. Owner notifications will mail by October 17, 2025.
• Steering column looseness. Recall 22V943000 affects 746 vehicles. The steering column connection to the upper steering shaft can loosen, risking loss of steering and a crash. Dealers will replace steering components free of charge. Notification letters mailed February 1, 2023.
• Inverter firmware errors. Recall 21V244000 affects 227 vehicles. Firmware issues may cause the electric drive system to shut down suddenly, raising crash risk. Dealers will update inverter firmware at no cost. Recall began April 19, 2021.

Owners who face repeated repairs or unresolved recall-related safety issues may have rights under their state’s lemon law. Consulting with a consumer protection attorney familiar with lemon law cases could be a beneficial next step.