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2022 NEW FLYER XE35 Complaints and Recall Information

The 2022 NEW FLYER XE35 has 0 complaints and 20 recalls filed with NHTSA. Owners most frequently report issues related to the electrical propulsion system and battery management. Problems largely focus on battery overheating and software errors affecting operation.

The recalls involve various systems including the traction battery and vehicle speed control. Several recalls address battery overheating risks and liquid accumulation inside battery enclosures which may cause electrical shorts and fires.

Recalls
  • Traction battery overheating. NHTSA recall 25V566000 affects 1,170 vehicles. An inadequate weld on the high voltage battery busbar combined with incorrect software may cause battery modules to overheat, increasing fire risk. The fix includes inspection, replacement of battery modules if needed, and software updates for the battery management system at no cost.
  • Battery pack liquid accumulation. Recall 23V083000 impacts 219 vehicles. Liquid may collect inside battery pack enclosures posing an electrical short and fire risk. If liquid is found, vehicles should not be operated and must be parked outside until repaired. Dealers will install drain holes and automatic activating valves free of charge.
  • Drain valve malfunction. Recall 24V056000 affects 337 vehicles. Faulty drain valves may fail to remove liquid from battery enclosures, risking electrical short and fire. Repairs involve removing rubber washers from drain valves at no cost. Some vehicles require both this recall and the prior 23V083000 recall work.
  • Unintended acceleration. Recall 23V897000 covers 246 vehicles. A software error may cause unintended acceleration, increasing crash risk. Vehicle software will be updated free of charge to resolve the defect.

Owners with repeated repairs or unresolved safety-related recalls involving the 2022 NEW FLYER XE35 may have rights under their state’s lemon law. They should consult with a qualified attorney if issues persist after recall repairs or other remediation attempts.

2022 NEW FLYER XE35 Summary

2022

Model Year

0

Total Complaints

4

Total Recalls

1972

Vehicles Affected

Recalls

2022 NEW FLYER XE35

1170 vehicles affected

25V566000

ELECTRICAL SYSTEM:PROPULSION SYSTEM:TRACTION BATTERY:MANAGEMENT SYSTEM/ENERGY CONTROL MODULE (BMS/BECM):SOFTWARE

New Flyer of America, Inc. (New Flyer) is recalling certain 2013, 2017-2025 XE40, 2019-2025 XE60, XE35, 2023-2025 XHE40, and 2024-2025 XHE60 buses. An inadequate weld on the high voltage battery busbar and incorrect software may cause the battery module to overheat.

Risk: A battery module that overheats increases the risk of a fire.

2022 NEW FLYER XE35

337 vehicles affected

24V056000

ELECTRICAL SYSTEM:PROPULSION SYSTEM:TRACTION BATTERY:THERMAL MANAGEMENT:FLUID/COOLANT

New Flyer of America, Inc. (New Flyer) is recalling certain 2021-2023 XE35, XE40, 2021-2024 XE60, and 2023-2024 XHE40 vehicles. One or more drain valves may not activate as intended, which could allow battery packs to accumulate liquid in the battery pack enclosure.

Risk: The accumulation of liquid inside the battery pack enclosure may lead to an electrical short, increasing the risk of a fire.

2022 NEW FLYER XE35

219 vehicles affected

23V083000

ELECTRICAL SYSTEM:PROPULSION SYSTEM:TRACTION BATTERY:THERMAL MANAGEMENT:FLUID/COOLANT

New Flyer of America, Inc. (New Flyer) is recalling certain 2021-2022 XE35, 2021-2023 XE40, and 2021-2022 XE60 electric buses. One or more battery packs may accumulate liquid in the battery pack enclosure.

Risk: The accumulation of liquid inside the battery pack enclosure may lead to an electrical short, increasing the risk of a fire.

2022 NEW FLYER XE35

246 vehicles affected

23V897000

VEHICLE SPEED CONTROL

New Flyer of America, Inc. (New Flyer) is recalling certain 2021-2023 XE35, XE40 and 2023 XE60 battery electric transit buses. Due to a software error, unintended acceleration may occur during certain conditions.

Risk: Unintended acceleration can increase the risk of a crash.

Complaints

No complaints found.