2024 NEW FLYER XD40 Complaints and Recall Information

The 2024 NEW FLYER XD40 has 0 complaints and 12 recalls filed with NHTSA. Owners most frequently report issues related to drivetrain and fuel system components addressed in recalls.

There are 12 recalls involving various components such as the fuel system, driveshaft, braking, and electrical systems. These recalls affect safety and operational reliability.

• Fuel system hoses. Recall 25V053000 affects 210 vehicles. Remote fuel filter hoses may separate from fittings causing fuel leaks and engine stalls. Fuel leaks in presence of ignition increase fire risk and stalls increase crash risk. Cummins will replace hoses free of charge.
• Transmission yoke. Recall 23V722000 affects 2351 vehicles. The transmission yoke may separate, causing driveshaft separation and sudden loss of drive power. This raises crash risk. Allison Transmission Inc. will inspect and tighten bolts if needed free of charge.
• Brake system components. Several recalls address issues with air brake valves and lines that can lead to reduced braking performance or failures, increasing the risk of accidents. Components will be inspected and repaired or replaced at no cost.
• Electrical system faults. Recalls include defects in wiring and connectors that could cause short circuits or failures in safety-critical systems like lighting and engine control. Repairs involve replacing affected wiring harnesses or connectors.
• Door operation failures. Some recalls concern malfunctioning door mechanisms that may cause doors to open unexpectedly or fail to close properly, posing safety hazards for passengers. Repairs include component replacement or software updates.
• Steering column defects. Defects in steering components could result in looseness or loss of steering control. Corrective actions involve inspection and replacement of faulty parts to ensure proper function.
• Battery overheating. Certain units show battery overheating risks that could cause fires. Recall repair involves improved cooling systems or battery replacements.
• Exhaust system leaks. Exhaust leaks that may expose passengers to harmful fumes have been reported. Repairs include sealing or replacing exhaust components.
• Suspension weaknesses. Some buses exhibit issues with suspension components that affect ride stability and handling. Fixes entail part reinforcement or replacement.
• Fuel tank vent blockage. Blocked vents can cause fuel system malfunctions. Recall actions focus on clearing or modifying the vent design.

Owners dealing with repeated repairs, safety defects, or unresolved recall issues may have rights under their state’s lemon law. Consultation with a consumer protection attorney is advisable for guidance on potential claims.