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2023 NEW FLYER XD40 Complaints and Recall Information

The 2023 NEW FLYER XD40 has 0 complaints and 14 recalls filed with NHTSA. Owners most frequently report issues related to equipment labeling, driveline components, fuel system leaks, and vehicle speed control. Most concerns involve critical systems that affect vehicle safety and operability.

There are 14 recalls affecting various systems including equipment labels, driveline parts, fuel delivery hoses, and software for speed control. These recalls cover risks such as overloading, loss of drive power, fuel leaks, engine stalls, and unintended acceleration.

Recalls
  • Equipment labels. Recall 23V711000 affects 188 vehicles with incorrect Gross Axle Weight Rating and Gross Vehicle Weight Rating labels. This mislabeling allows vehicle overloading, increasing crash risk. New Flyer will provide new labels free of charge.
  • Driveline driveshaft. Recall 23V722000 covers 2,351 vehicles where the transmission yoke may separate, causing driveshaft separation and sudden loss of drive power. This raises crash risk. Free inspection and tightening of bolts will be performed.
  • Fuel delivery hoses. Recall 24V425000 affects 27 vehicles with Cummins L9 diesel engines. Remote fuel filter hoses may separate and leak fuel, risking fire and engine stall. Fuel hoses will be replaced at no cost.
  • Vehicle speed control. Recall 23V898000 applies to 211 vehicles. A software error can cause unintended acceleration under certain conditions, increasing crash risk. Free software updates will be provided to correct this issue.

Owners dealing with repeated repairs, unresolved recall issues, or safety defects may have rights under their state’s lemon law. Consulting with a qualified attorney can help determine eligibility based on the specific circumstances of the vehicle.

2023 NEW FLYER XD40 Summary

2023

Model Year

0

Total Complaints

4

Total Recalls

2777

Vehicles Affected

Recalls

2023 NEW FLYER XD40

27 vehicles affected

24V425000

FUEL SYSTEM, DIESEL:DELIVERY:HOSES, LINES/PIPING, AND FITTINGS

New Flyer of America, Inc. (New Flyer) is recalling certain 2023 XD35, XD40, and XD60 vehicles equipped with certain Cummins L9 diesel engines. The remote fuel filter hoses may become separated from the fitting, which can result in a fuel leak and a lack of fuel supply to the engine.

Risk: A fuel leak in the presence of an ignition source increases the risk of a fire. Additionally, a lack of fuel can cause an engine stall, increasing the risk of a crash.

2023 NEW FLYER XD40

2351 vehicles affected

23V722000

POWER TRAIN:DRIVELINE:DRIVESHAFT

New Flyer of America, Inc. (New Flyer) is recalling certain 2019-2024 XD35, XD40, XN35, and XN40 transit buses. The transmission yoke may separate, resulting in driveshaft separation and a sudden loss of drive power.

Risk: A sudden loss of drive power can increase the risk of a crash.

2023 NEW FLYER XD40

188 vehicles affected

23V711000

EQUIPMENT:OTHER:LABELS

New Flyer of America, Inc. (New Flyer) is recalling certain 2021-2023 XD35, 2022-2023 XD40, XD60, XN35, XN60, 2022 XDE35, and 2021-2022 XE40 transit buses. The Gross Axle Weight Rating (GAWR) and Gross Vehicle Weight Rating (GVWR) listed on the certification labels are incorrect, which can allow the vehicle to be overloaded. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 120, "Wheels and Rims - Other than Passenger Cars."

Risk: An overloaded vehicle can increase the risk of a crash.

2023 NEW FLYER XD40

211 vehicles affected

23V898000

VEHICLE SPEED CONTROL

New Flyer of America, Inc. (New Flyer) is recalling certain 2022-2023 XD35, XD40, XN35, XN40, and 2023 XD60, XE35, XE40, and XN60 transit buses. Due to a software error, unintended acceleration may occur during certain conditions.

Risk: Unintended acceleration can increase the risk of a crash.

Complaints

No complaints found.