2021 NEW FLYER XD40 Complaints and Recall Information

The 2021 NEW FLYER XD40 has 0 complaints and 15 recalls filed with NHTSA. Owners most frequently report issues related to powertrain components, fuel systems, and steering assemblies based on recall data.

There are 15 recalls for the model affecting various mechanical and safety systems. These address risks from loss of vehicle control to fire hazards. Recalls cover components including driveline, steering, fuel delivery, fuel injection, and exhaust systems.

• Driveshaft separation. Recall 23V722000 affects 2,351 vehicles. The transmission yoke may separate, causing the driveshaft to detach and result in sudden loss of drive power. This increases crash risk. New Flyer inspects and tightens bolts free of charge.
• Steering gear fracture. Recall 22V637000 includes 55 buses. Incorrect assembly can cause steering gear breakage, leading to loss of steering control and heightened crash risk. Dealers will inspect and replace defective steering gears for free.
• Fuel hose leaks. Recall 21V576000 covers 30 units with Cummins L9 engines and remote Stage 2 fuel filters. Fuel may leak from hoses between pump and filter head, increasing fire risk near ignition sources. Cummins replaces fuel hoses at no cost.
• Fuel rail sealing failure. Recall 21V365000 affects 3,600 vehicles from multiple model years. Improperly seated sealing washers in the fuel rail assembly allow fuel leaks that raise fire hazards. New Flyer inspects and replaces fuel rails as needed free of charge.
• Excessive ammonia emission. Recall 21V532000 includes 28 vehicles with 2021 Cummins L9 engines. Engine software may emit excessive ammonia through exhaust, posing injury risk from exposure. Cummins will recalibrate the engine free of charge.

Owners with repeated repairs or unresolved recall issues involving safety-critical defects may have rights under state lemon laws. Consultation with a qualified attorney specializing in consumer protection or lemon law is recommended for guidance.