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2022 MOTIV EPIC4 E450 BEV SCHOOL BUS Complaints and Recall Information

The 2022 MOTIV EPIC4 E450 BEV SCHOOL BUS has 0 complaints and 5 recalls filed with NHTSA. Owners most frequently report issues related to drive power loss that may affect vehicle operation.

There are 5 recalls covering various electrical and propulsion system components causing possible drive power loss and safety risks. These recalls address faults in throttle sensors, wiring, controllers, battery control power, and vehicle control software.

Recalls
  • Throttle Position Sensor (TPS). Recall 25V138000 affects 40 vehicles. A loose wire pin in the TPS connector may cause loss of signal to the powertrain control module resulting in drive power loss. The risk includes increased crash potential. Technicians will inspect and repair or replace the PCM connector free of charge. Notification letters were mailed April 23, 2025.
  • Electrical Wiring. Also covered under recall 25V138000 affecting 40 vehicles. Loose wiring in the TPS power connector can cause similar loss of drive power and crash risk. Repairs are free and notifications were sent April 23, 2025.
  • Traction Motor Controller Wiring. Recall 24V603000 affects 6 vehicles. CAN signal wires may contact the frame rail causing damage and loss of drive power. Field support will inspect, repair loose wiring, and replace damaged wiring for free. Owners were notified September 5, 2024.
  • High Voltage Battery Control Cable. Recall 24V781000 affects 25 vehicles. Wire connection can loosen, interrupting 12-volt control power to high voltage batteries and causing drive power loss. Repairs involve inspection and cable replacement as needed at no cost. Letters sent December 23, 2024.
  • Vehicle Control Software. Recall 24V602000 affects 28 vehicles. Software may misclassify a loss of isolation leading to shutdown of high voltage batteries, resulting in loss of steering, brake power assist, and drive power. An over-the-air update will correct this free of charge. Notification letters mailed September 5, 2024.

Owners facing repeated repairs or unresolved safety recalls for these critical systems may have rights under their state lemon law. Consulting an attorney experienced in lemon law can help determine protection options.

2022 MOTIV EPIC4 E450 BEV SCHOOL BUS Summary

2022

Model Year

0

Total Complaints

4

Total Recalls

99

Vehicles Affected

Recalls

2022 MOTIV EPIC4 E450 BEV SCHOOL BUS

40 vehicles affected

25V138000

ELECTRICAL SYSTEM:WIRING

Motiv Power Systems, Inc. (Motiv) is recalling certain 2017-2020 E-450 and F-59 school buses with Gen 4 EPIC powertrain, and 2020-2023 E-450, F-59, and F-53 school buses with a Gen 5 EPIC powertrain. A throttle position sensor (TPS) power wire connector pin may loosen, causing a loss of signal to the powertrain control module and a loss of drive power.

Risk: Loss of drive power increases the risk of a crash.

2022 MOTIV EPIC4 E450 BEV SCHOOL BUS

25 vehicles affected

24V781000

ELECTRICAL SYSTEM:PROPULSION SYSTEM: CABLES

Motiv Power Systems, Inc. (Motiv) is recalling certain 2021-2024 E-450 school buses equipped with a Motiv Gen 4 EPIC powertrain. A wire connection point could loosen, causing a loss of 12-volt control power to the high voltage (HV) batteries.

Risk: Interruption of the 12-volt control power can cause a loss of drive power, increasing the risk of a crash.

2022 MOTIV EPIC4 E450 BEV SCHOOL BUS

6 vehicles affected

24V603000

ELECTRICAL SYSTEM:PROPULSION SYSTEM:TRACTION MOTOR:CONTROLLER

Motiv Power Systems, Inc. (Motiv) is recalling certain 2021-2023 E-450 school buses equipped with a Motiv Gen 5 EPIC powertrain. The Controller Area Network (CAN) signal wires could contact the frame rail and become damaged, causing a loss of drive power.

Risk: A loss of drive power increases the risk of a crash.

2022 MOTIV EPIC4 E450 BEV SCHOOL BUS

28 vehicles affected

24V602000

ELECTRICAL SYSTEM:PROPULSION SYSTEM:CHARGING:MODULE:SOFTWARE

Motiv Power Systems, Inc. (Motiv) is recalling certain 2021-2023 F-450 and 2020 F-59 school buses equipped with a Motiv Gen 5 EPIC powertrain. The vehicle control software could misclassify a loss of isolation between the chassis and high voltage system, shutting down the high voltage (HV) batteries.

Risk: The shutdown of the HV batteries can cause a loss of steering and brake power assist, and drive power, increasing the risk of a crash.

Complaints

No complaints found.