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2015 MCI D4005 Complaints and Recall Information

The 2015 MCI D4005 has 0 complaints and 6 recalls filed with NHTSA. Owners most frequently report issues related to electrical systems, wheelchair lift equipment, exhaust system components, steering linkages, and driver seats according to recall data.

Six recalls affect various systems including the electrical fuses, wheelchair lift warning lights, exhaust system, steering tie rod assemblies, and driver seat anchorage.

Recalls
  • Electrical fuse block. Recall 15V580000 affects 145 vehicles manufactured March 18, 2015 to July 10, 2015. The fuse block assembly in the battery compartment may be incorrectly assembled, possibly causing arcing and increasing fire risk. Dealers will replace the fuse block assembly free of charge.
  • Wheelchair lift beacon. Recall 24V073000 covers 2114 vehicles with certain Ricon wheelchair lifts. The red beacon lighting on the Threshold Warning System may be too dim, reducing visibility to users and increasing injury risk. MCI will replace the TWS kits free of charge.
  • Exhaust bellow pipe. Recall 18V309000 involves 1123 vehicles equipped with ISX engines from 2011 to 2016. Vibration may cause holes in exhaust bellow pipes, allowing hot gases to leak during regeneration cycles and posing a fire hazard. Dealers will replace the bellows pipe with an improved part free of charge.
  • Steering tie rod nuts. Recall 15V184000 affects 131 vehicles manufactured August to December 2014. Tie rod nuts on front and steerable tag axles may be improperly torqued, risking loss of vehicle control and crash. Dealers will inspect and replace parts as needed free of charge.
  • Driver seat J-Brackets. Recall 16V020000 targets 607 vehicles manufactured up to November 23, 2015. Certain Recaro Ergo-M bus driver seats may have missing welds on J-Brackets, which can cause the seat belt anchorage to fail, increasing injury risk in a crash. Dealers will inspect and replace defective brackets free of charge.

Owners with repeated repairs related to safety defects or unresolved recall issues may have rights under their state’s lemon law. Consulting with a consumer protection attorney who specializes in lemon law is advisable to understand possible remedies.

2015 MCI D4005 Summary

2015

Model Year

0

Total Complaints

5

Total Recalls

4120

Vehicles Affected

Recalls

2015 MCI D4005

2114 vehicles affected

24V073000

EQUIPMENT ADAPTIVE/MOBILITY:WHEELCHAIR LIFT/RAMP

Motor Coach Industries (MCI) is recalling certain 2014-2018 D4000, 2013-2019 D4005, 2013-2023 D4500, 2013-2020 D4505, and 2021-2024 D45CRT coaches equipped with a Ricon wheelchair lift. The red beacon lighting on the Threshold Warning System (TWS) may not be bright enough. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 403, "Platform Lift Systems."

Risk: Beacons that do not provide proper illumination may be less visible to wheelchair lift users, increasing the risk of injury.

2015 MCI D4005

1123 vehicles affected

18V309000

ENGINE AND ENGINE COOLING:EXHAUST SYSTEM

Motor Coach Industries (MCI) is recalling certain 2011-2016 D4500, D4505, D4000, D4005, and D4000 ISTV motor coaches equipped with ISX engines. Due to vibrations, the exhaust bellow pipes develop a hole.

Risk: If the pipe develops a hole, during a regeneration cycle, hot exhaust gases may leak out, increasing the risk of a fire.

2015 MCI D4005

607 vehicles affected

16V020000

SEATS

Motor Coach Industries (MCI) is recalling certain model year 2011-2013 and 2015 J4500 coaches manufactured November 18, 2011, to July 10, 2015, 2011-2012 and 2014-2015 D4000 coaches manufactured manufactured September 24, 2010, to September 5, 2015, 2011-2013 and 2015-2016 D4005 coaches manufactured January 17, 2011, to November 23, 2015, 2012-2014 and 2016 D4000ISTV coaches manufactured July 18, 2012, to December 2, 2015, 2010-2016 D4500 coaches manufactured April 15, 2010, to December 18, 2015 and 2011-2016 D4505 coaches manufactured December 15, 2010, to December 4, 2015. The affected buses are equipped with certain Recaro Ergo-M Commercial Bus Driver Seats that have J-Brackets that may be missing welds which could allow the seat belt anchorage assembly to separate from the J-Bracket.

Risk: If the seatbelt anchorage assembly separates from the J-Bracket, the bus driver may not be properly restrained in the event of a crash increasing their risk of injury.

2015 MCI D4005

131 vehicles affected

15V184000

STEERING:LINKAGES:TIE ROD ASSEMBLY

Motor Coach Industries (MCI) is recalling certain model year 2014 J4500 and model year 2015 D4000ISTV, D4005, D4500, and D4505 motor coaches manufactured August 26, 2014, to December 3, 2014. The affected motor coaches have front and steerable tag axles whose tie rod nuts may be improperly torqued.

Risk: If the tie rod nuts are not properly torqued, the tie rod may not be adequately secured, resulting in a loss of vehicle control and increasing the risk of a crash.

2015 MCI D4005

145 vehicles affected

15V580000

ELECTRICAL SYSTEM:WIRING:FUSES AND CIRCUIT BREAKERS

Motor Coach Industries, Inc. (MCI) is recalling certain model year 2015 D4000 vehicles manufactured June 8, 2015, to July 20, 2015, D4005 vehicles manufactured March 18, 2015, to July 10, 2015, D4500 vehicles manufactured December 19, 2014, to July 20, 2015, and D4505 vehicles manufactured December 18, 2014, to July 15, 2015. In the affected vehicles, the fuse block assembly for the heating, ventilation and air conditioning motors in the battery compartment may have been assembled incorrectly.

Risk: The incorrectly assembled fuse block may not protect the circuit and the connections may arc, increasing the risk of a fire.

Complaints

No complaints found.