2018 HYUNDAI SANTA FE

SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP:CONTROL UNIT/MODULE

Hyundai Motor America (Hyundai) is recalling certain 2016-2018 Santa Fe, 2017-2018 Santa Fe Sport, 2019 Santa Fe XL, and 2014-2015 Tucson vehicles. The Anti-Lock Brake System (ABS) module could malfunction and cause an electrical short, which could result in an engine compartment fire.

Risk: An engine compartment fire while parked or driving can increase the risk of injury.

ENGINE

Engine stopped abruptly without warning while driving vehicle.

ENGINE

I am writing to formally request your review and potential intervention regarding a serious and potentially widespread mechanical issue involving Hyundai vehicles, along with the manufacturer’s refusal to honor their well-advertised 100,000-mile powertrain warranty for subsequent (non-original) owners. I am the current owner of a 2018 Hyundai Santa Fe (VIN: [XXX] ) that is experiencing a Continuous Variable Valve Timing (CVVT) system failure, which has led to a critical engine malfunction. The estimated cost of repairs exceeds $7,000, an unexpected and significant financial burden. Despite the vehicle being well within the 100,000-mile threshold, Hyundai has denied warranty coverage solely on the grounds that I am not the original owner. This policy effectively strips coverage from second-hand buyers and, in my view, is misleading given Hyundai’s extensive advertising of the 10-year/100,000-mile powertrain warranty. It creates a false sense of long-term reliability and warranty protection. This is not an isolated case. Numerous complaints have surfaced from Hyundai owners experiencing similar catastrophic engine and powertrain failures—including CVVT malfunctions, rod bearing issues, and engine seizure—raising serious questions about: The safety and reliability of Hyundai's engine systems; The fairness and transparency of Hyundai’s warranty terms and advertising; Potentially systemic manufacturing or design flaws impacting thousands of vehicles on U.S. roads. I respectfully urge the NTSB to review whether such defects present broader safety implications and to assess whether Hyundai’s current warranty practices reflect responsible corporate and consumer protection standards. Please let me know if additional information is required, including repair estimates, maintenance records, or correspondence with Hyundai representatives. I appreciate your time and attention to this matter that is affecting many vehicle owners beyond my individual case. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FO

POWER TRAIN

I am writing to formally request your review and potential intervention regarding a serious and potentially widespread mechanical issue involving Hyundai vehicles, along with the manufacturer’s refusal to honor their well-advertised 100,000-mile powertrain warranty for subsequent (non-original) owners. I am the current owner of a 2018 Hyundai Santa Fe (VIN: [XXX] ) that is experiencing a Continuous Variable Valve Timing (CVVT) system failure, which has led to a critical engine malfunction. The estimated cost of repairs exceeds $7,000, an unexpected and significant financial burden. Despite the vehicle being well within the 100,000-mile threshold, Hyundai has denied warranty coverage solely on the grounds that I am not the original owner. This policy effectively strips coverage from second-hand buyers and, in my view, is misleading given Hyundai’s extensive advertising of the 10-year/100,000-mile powertrain warranty. It creates a false sense of long-term reliability and warranty protection. This is not an isolated case. Numerous complaints have surfaced from Hyundai owners experiencing similar catastrophic engine and powertrain failures—including CVVT malfunctions, rod bearing issues, and engine seizure—raising serious questions about: The safety and reliability of Hyundai's engine systems; The fairness and transparency of Hyundai’s warranty terms and advertising; Potentially systemic manufacturing or design flaws impacting thousands of vehicles on U.S. roads. I respectfully urge the NTSB to review whether such defects present broader safety implications and to assess whether Hyundai’s current warranty practices reflect responsible corporate and consumer protection standards. Please let me know if additional information is required, including repair estimates, maintenance records, or correspondence with Hyundai representatives. I appreciate your time and attention to this matter that is affecting many vehicle owners beyond my individual case. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FO

SERVICE BRAKES

At 118,000 miles Downhill brake, transmission and 4 wheel drive were damaged from the hyundai dealership not fullfilling warranty. They disconnected my tow hitch and my transmission was burning .. smelled like a bon fire. Took me 1 year to repair and have transmission changed through warranty but they didnt change the other components that were damaged due to negligence from the hyundai dealership. The dealership was very rude and didnt dedication their attention or care to truly finding what was wrong with my vehicle.

POWER TRAIN

At 118,000 miles Downhill brake, transmission and 4 wheel drive were damaged from the hyundai dealership not fullfilling warranty. They disconnected my tow hitch and my transmission was burning .. smelled like a bon fire. Took me 1 year to repair and have transmission changed through warranty but they didnt change the other components that were damaged due to negligence from the hyundai dealership. The dealership was very rude and didnt dedication their attention or care to truly finding what was wrong with my vehicle.

STEERING

At 118,000 miles Downhill brake, transmission and 4 wheel drive were damaged from the hyundai dealership not fullfilling warranty. They disconnected my tow hitch and my transmission was burning .. smelled like a bon fire. Took me 1 year to repair and have transmission changed through warranty but they didnt change the other components that were damaged due to negligence from the hyundai dealership. The dealership was very rude and didnt dedication their attention or care to truly finding what was wrong with my vehicle.

FUEL/PROPULSION SYSTEM

The oil pressure switch has a faulty seal causing oil to leak out onto the engine block. This causes oil on the underbody and ground, smoke amd smell from oil on got surfaces, knocking noises from the engine, reduced power or hesitation, illumination or the check engine light and oil pressure light, high speed stall, and will also cause fire in the engine compartment resulting in death or sever injury. I have taken my car to the Red McCombs Hyundai dealership in San Antonio TX for repair and they have confirmed that it is the oil pressure switch seal that failed. The oil leak has also damaged electrical components causing a malfunction in the dash cluster and steering wheel control.

ELECTRICAL SYSTEM

The oil pressure switch has a faulty seal causing oil to leak out onto the engine block. This causes oil on the underbody and ground, smoke amd smell from oil on got surfaces, knocking noises from the engine, reduced power or hesitation, illumination or the check engine light and oil pressure light, high speed stall, and will also cause fire in the engine compartment resulting in death or sever injury. I have taken my car to the Red McCombs Hyundai dealership in San Antonio TX for repair and they have confirmed that it is the oil pressure switch seal that failed. The oil leak has also damaged electrical components causing a malfunction in the dash cluster and steering wheel control.

ENGINE

The oil pressure switch has a faulty seal causing oil to leak out onto the engine block. This causes oil on the underbody and ground, smoke amd smell from oil on got surfaces, knocking noises from the engine, reduced power or hesitation, illumination or the check engine light and oil pressure light, high speed stall, and will also cause fire in the engine compartment resulting in death or sever injury. I have taken my car to the Red McCombs Hyundai dealership in San Antonio TX for repair and they have confirmed that it is the oil pressure switch seal that failed. The oil leak has also damaged electrical components causing a malfunction in the dash cluster and steering wheel control.

FUEL/PROPULSION SYSTEM

Q: What component or system failed or malfunctioned, and is it available for inspection upon request? A: Two fuel injectors on bank 2 are failing intermittently causing the engine light to flash and stay on (P0300 errors) and the car loses power.  Q: How was your safety or the safety of others put at risk? A: Driving to Newark airport on [XXX] the car suddenly lost power and was quickly coming to a halt. LUCKILY I was was in the middle lane and was able to get to the shoulder without incident. This also happened to my daughter when she was in WA state, driving to work on the highway (the car was serviced but the fuel injectors were not replaced - see attached receipt). Q: Has the problem been reproduced or confirmed by a dealer or independent service center? A: Yes. An independent service center performed a injector value load test which determines the amount of blocked pressure the injector is performing under load. The values and the math show that more than 1 injector on bank 2 are failing. Q: Has the vehicle or component been inspected by the manufacturer, police, insurance representatives or others? A: I had the vehicle in the Hyundai dealer but they did not do the injector load test and only wanted to replace all the coil packs and plugs. I had two other independent service facilities confirm the issue is with fault fuel injectors. Hyundai has the parts on hold and is not releasing any due to this issue. I do NOT understand how this is not a recall circumstance. I am fortunate that in both instances an accident did not occur. Q: Were there any warning lamps, messages or other symptoms of the problem prior to the failure, and when did they first appear? A: Yes, the engine light comes on - at first blinking, then steady. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

ENGINE

Q: What component or system failed or malfunctioned, and is it available for inspection upon request? A: Two fuel injectors on bank 2 are failing intermittently causing the engine light to flash and stay on (P0300 errors) and the car loses power.  Q: How was your safety or the safety of others put at risk? A: Driving to Newark airport on [XXX] the car suddenly lost power and was quickly coming to a halt. LUCKILY I was was in the middle lane and was able to get to the shoulder without incident. This also happened to my daughter when she was in WA state, driving to work on the highway (the car was serviced but the fuel injectors were not replaced - see attached receipt). Q: Has the problem been reproduced or confirmed by a dealer or independent service center? A: Yes. An independent service center performed a injector value load test which determines the amount of blocked pressure the injector is performing under load. The values and the math show that more than 1 injector on bank 2 are failing. Q: Has the vehicle or component been inspected by the manufacturer, police, insurance representatives or others? A: I had the vehicle in the Hyundai dealer but they did not do the injector load test and only wanted to replace all the coil packs and plugs. I had two other independent service facilities confirm the issue is with fault fuel injectors. Hyundai has the parts on hold and is not releasing any due to this issue. I do NOT understand how this is not a recall circumstance. I am fortunate that in both instances an accident did not occur. Q: Were there any warning lamps, messages or other symptoms of the problem prior to the failure, and when did they first appear? A: Yes, the engine light comes on - at first blinking, then steady. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

POWER TRAIN

All of the bolts that hold the CVVT assembly backed out and one came completely out. It punctured a hole in my valve cover. Oil sprayed all underneath my hood and leaked out on the road. The car went into limp mode while I was driving, and had I not already pulled off the street, this would have caused a multiple vehicle accident. I had the vehicle towed to the manufacturer dealer and they confirmed the issue. The only warning lamp that came on was the check engine, and that didn't happen until i had already pulled over. Thus all happened within a matter of 10 minutes of driving.

ELECTRICAL SYSTEM

Seems to be having ignition switch problems. Bought a new battery a couple times now thinking that was the problem but car won’t start at times. It won’t turn and won’t click and all the electrical (radio lights…) just seems to turn off as I turn the key with no sound following. I have to attempt 3 or 4 times with 3 minute breaks in between and then it will eventually turn and start. This has been happening about 2-3 times a week for about a year.

ENGINE

Seems to be having ignition switch problems. Bought a new battery a couple times now thinking that was the problem but car won’t start at times. It won’t turn and won’t click and all the electrical (radio lights…) just seems to turn off as I turn the key with no sound following. I have to attempt 3 or 4 times with 3 minute breaks in between and then it will eventually turn and start. This has been happening about 2-3 times a week for about a year.

POWER TRAIN

Engine burned 3-4quarts of oil within 3,000 miles. Can result in vehicle failure while driving in city or highway. Vehicle has had all manufacture recommended service and issue started under warranty, but manufacturer has declined to repair issue.

ENGINE

Engine burned 3-4quarts of oil within 3,000 miles. Can result in vehicle failure while driving in city or highway. Vehicle has had all manufacture recommended service and issue started under warranty, but manufacturer has declined to repair issue.

VISIBILITY/WIPER

Rear reverse camera stopped working. Image became grainy, then flickered, then went to a blue screen. Can't see anything behind the vehicle when backing up is a big safety hazard.

ENGINE

Significant oil consumption and engine noise.

ENGINE

My engine failed on 11/21/24. I brought it to dealership to confirm the failure on 11/22/2024. I was driving on the highway when the car started to violently shake and then shut off. The dealership sent pictures of the engine and other components to Hyundai to confirm the engine failure. No lights came on prior to the failure.