2009 GMC SIERRA 1500 Complaints and Recall Information
The 2009 GMC Sierra 1500 has 3 complaints and 9 recalls filed with NHTSA. Owners most frequently report issues with the Allison transmission involving random hard shifts and limp mode activation. There are also repeated engine and valve lifter failures related to the Active Fuel Management (AFM) system on the 5.3L V8 engine. Another report describes hesitation during acceleration accompanied by misfire and lifter failure in cylinder #4.
Common Issues- Transmission problems. The Allison transmission shifts hard randomly and triggers multiple diagnostic trouble codes, sometimes causing the vehicle to enter limp mode unpredictably.
- Valve lifter failure. Both the original and replacement engines have experienced sudden valve lifter failures related to the AFM system, causing engine shutdown without warning.
- Engine misfire. Hesitation during acceleration and illumination of traction control and check engine lights correspond to lifter failure and loss of compression in a specific cylinder.
There are 9 recalls for the 2009 GMC Sierra 1500 affecting various systems including air bag inflators and fire extinguishers. The recalls primarily address defective frontal passenger air bag inflators that may explode due to propellant degradation. Another recall involves fire extinguishers that may clog or detach, increasing injury risk in a fire.
Recalls- Passenger air bag inflator N212328760. Affects 2,641,272 vehicles in certain states (Zone A and B). Non-desiccated inflators with ammonium nitrate propellant may explode due to humidity and heat exposure. The rupture can send metal fragments into occupants, causing injury or death. GM will replace the inflator free of charge. Interim notifications began February 2021.
- Passenger air bag inflator N212328790. Covers 692,526 vehicles including 2009 models in Zone A, B, and C. Similar defect where inflators may explode from propellant degradation. Sharp fragments risk occupant injury or death. GM notified owners and will provide free replacements. Notifications began February 2021.
- Passenger air bag inflator N212328780. Applies to 557,023 vehicles in Zones B and C. Inflators may explode due to phase-stabilized ammonium nitrate degradation. Injuries from metal fragments are possible. GM will notify owners and replace the inflator at no cost. Initial notifications started February 2021.
- Fire extinguisher defect 18146. Involves 6,154 vehicles from 2009-2018 Sierra HD, Topkick, Express, and Savana models with certain Kidde extinguishers. Extinguishers may clog or the nozzle may detach, preventing operation or causing injury. GM will instruct owners to get replacement extinguishers free of charge. Recall began June 2018.
Owners facing repeated engine failures, transmission faults, or unresolved recall repairs on their 2009 GMC Sierra 1500 may have rights under state lemon laws. Those encountering persistent safety defects or multiple repairs should consider consulting legal resources specific to consumer protection in vehicle warranty cases.
2009 GMC SIERRA 1500 Summary
2009
Model Year
3
Total Complaints
4
Total Recalls
3896975
Vehicles Affected
Recalls
2009 GMC SIERRA 1500
557023 vehicles affected
AIR BAGS:FRONTAL:PASSENGER SIDE:INFLATOR MODULE
General Motors, LLC (GM) is recalling certain 2009 Cadillac Escalade, Escalade ESV, Escalade EXT, Chevrolet Avalanche, Silverado 1500, Silverado 2500, Silverado 3500, Suburban, Tahoe, GMC Sierra 1500, Sierra 2500, Sierra 3500, Yukon, and Yukon XL vehicles originally sold, or ever registered, in the states of Arizona, Arkansas, Delaware, District of Columbia, Illinois, Indiana, Kansas, Kentucky, Maryland, Missouri, Nebraska, Nevada, New Jersey, New Mexico, North Carolina, Ohio, Oklahoma, Pennsylvania, Tennessee, Virginia, and West Virginia or "Zone B." Additionally, GM is recalling certain 2007-2008 Cadillac Escalade, Escalade ESV, and Escalade EXT, Chevrolet Avalanche, Silverado 1500, Suburban, Tahoe, GMC Sierra 1500, Yukon, and Yukon XL vehicles originally sold, or ever registered, in the states of Alaska, Colorado, Connecticut, Idaho, Iowa, Maine, Massachusetts, Michigan, Minnesota, Montana, New Hampshire, New York, North Dakota, Oregon, Rhode Island, South Dakota, Utah, Vermont, Washington, Wisconsin, and Wyoming or "Zone C." These vehicles are equipped with non-desiccated passenger frontal inflators containing phase-stabilized ammonium nitrate (PSAN) propellant. These inflators may explode due to propellant degradation occurring after long-term exposure to high absolute humidity, high temperatures, and high temperature cycling.
Risk: An inflator explosion may result in sharp metal fragments striking the driver or other occupants, resulting in serious injury or death.
2009 GMC SIERRA 1500
692526 vehicles affected
AIR BAGS:FRONTAL:PASSENGER SIDE:INFLATOR MODULE
General Motors, LLC (GM) is recalling certain 2013 Cadillac Escalade, Escalade ESV, and Escalade EXT, Chevrolet Avalanche, Silverado 1500, Silverado 2500/3500, Suburban, Tahoe, GMC Sierra 1500, Sierra 2500/3500, Yukon, and Yukon XL vehicles originally sold, or ever registered, in the states of Alabama, California, Florida, Georgia, Hawaii, Louisiana, Mississippi, South Carolina, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands or "Zone A." Additionally, GM is recalling certain 2010 Cadillac Escalade, Escalade ESV, and Escalade EXT, Chevrolet Avalanche, Silverado 1500, Silverado 2500/3500, Suburban, Tahoe, GMC Sierra 1500, Sierra 2500/3500, Yukon, and Yukon XL vehicles originally sold, or ever registered in the states of Arizona, Arkansas, Delaware, District of Columbia, Illinois, Indiana, Kansas, Kentucky, Maryland, Missouri, Nebraska, Nevada, New Jersey, New Mexico, North Carolina, Ohio, Oklahoma, Pennsylvania, Tennessee, Virginia, and West Virginia or "Zone B." Additionally, GM is recalling certain 2009 Cadillac Escalade, Escalade ESV, and Escalade EXT, Chevrolet Avalanche, Silverado 1500, Silverado 2500/3500, Suburban, Tahoe, GMC Sierra 1500, Sierra 2500/3500, Yukon, and Yukon XL vehicles originally sold, or ever registered, in the states of Alaska, Colorado, Connecticut, Idaho, Iowa, Maine, Massachusetts, Michigan, Minnesota, Montana, New Hampshire, New York, North Dakota, Oregon, Rhode Island, South Dakota, Utah, Vermont, Washington, Wisconsin, and Wyoming or "Zone C."
Risk: An inflator explosion may result in sharp metal fragments striking the driver or other occupants, resulting in serious injury or death.
2009 GMC SIERRA 1500
2641272 vehicles affected
AIR BAGS:FRONTAL:PASSENGER SIDE:INFLATOR MODULE
General Motors, LLC (GM) is recalling certain 2007-2011 Cadillac Escalade, Escalade ESV, Escalade EXT, Chevrolet Avalanche, Silverado 1500, Suburban, Tahoe, GMC Sierra 1500, Yukon, Yukon XL, and 2009-2011 Chevrolet Silverado 2500, Silverado 3500, GMC Sierra 2500 and Sierra 3500 vehicles originally sold, or ever registered, in the states of Alabama, California, Florida, Georgia, Hawaii, Louisiana, Mississippi, South Carolina, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands or "Zone A." Additionally, GM is recalling certain 2007-2008 Cadillac Escalade, Escalade ESV, Escalade EXT, Chevrolet Avalanche, Silverado 1500, Suburban, Tahoe, GMC Sierra 1500, Yukon, Yukon XL vehicles originally sold, or ever registered, in the states of Arizona, Arkansas, Delaware, District of Columbia, Illinois, Indiana, Kansas, Kentucky, Maryland, Missouri, Nebraska, Nevada, New Jersey, New Mexico, North Carolina, Ohio, Oklahoma, Pennsylvania, Tennessee, Virginia, and West Virginia or "Zone B." These vehicles are equipped with non-desiccated passenger frontal inflators containing phase-stabilized ammonium nitrate (PSAN) propellant. These inflators may explode due to propellant degradation occurring after long-term exposure to high absolute humidity, high temperatures, and high temperature cycling.
Risk: An inflator explosion may result in sharp metal fragments striking the driver or other occupants, resulting in serious injury or death.
2009 GMC SIERRA 1500
6154 vehicles affected
EQUIPMENT
General Motors LLC (GM) is recalling certain 2009-2014 Chevrolet Silverado HD and GMC Sierra HD, 2009 GMC Topkick 5000, 6000, 7000 and 8000 Series and Isuzu F Series, and 2009-2018 Chevrolet Express, and GMC Savana vehicles, equipped with certain Plastic-Handle Fire Extinguishers or Push Button 'Pindicator' Fire Extinguishers. These extinguishers may become clogged, preventing the extinguisher from discharging as expected or requiring excessive force to activate the extinguisher. Additionally, in certain models, the nozzle may detach from the valve assembly with enough force that it could cause injury and also render the product inoperable. For a full list of the affected fire extinguisher models visit: https://static.nhtsa.gov/odi/rcl/2017/RMISC-17E062-5427.pdf
Risk: In the event of a fire, if the fire extinguisher does not function properly, it can increase the risk of injury.
Complaints
2009 GMC SIERRA 1500
ID: 2121166ENGINE
The contact owns a 2009 GMC Sierra 1500. The contact stated that while driving at highway speeds, the vehicle hesitated while depressing the accelerator pedal. The traction control and check engine warning lights were illuminated. The contact used a code reader and discovered a misfire in cylinder #4, and performed a compression test, which verified that cylinder #4 was failing to maintain compression. The vehicle was taken to a dealer where it was discovered that there was a failure with the lifter in cylinder #4. The vehicle was not repaired and remained with the dealer for additional diagnostic tests. The manufacturer was notified of the failure but offered no assistance. The contact was referred to the NHTSA Hotline to report the failure. The failure mileage was approximately 56,000.
2009 GMC SIERRA 1500
ID: 2101412ENGINE
To Whom It May Concern, I am submitting this report regarding repeated engine and valve lifter failures in my 2009 GMC Sierra 1500 with a 5.3L V8 engine, VIN: [XXX] . 1. Component/System Malfunctioned: Both the original engine and a replacement engine—professionally installed by a Chevrolet dealership—experienced valve lifter failure related to the Active Fuel Management (AFM) system. The most recent failure was sudden and unexpected. The engine may be available for inspection upon request. 2. Safety Risk: Engine failure puts driver and passenger safety at serious risk, particularly if the vehicle loses power unexpectedly while in motion. In both instances, the failure created unsafe driving conditions. 3. Reproduction/Confirmation: The issue was confirmed by a Chevrolet dealership during the initial engine failure and again more recently on the current engine, which is now exhibiting the same failure. 4. Inspection Status: The vehicle has been inspected by the same dealership that performed the original engine replacement. To my knowledge, it has not been inspected by GM corporate, police, or insurance representatives. 5. Warning Signs: There were no warning lamps, messages, or clear symptoms prior to the failure. The problem occurred without advance notice and did not provide an opportunity to address it before damage occurred. This is the second engine failure my truck has suffered from the same issue, even after dealership installation of a new motor. I urge the NHTSA to investigate whether this represents a broader defect in GM 5.3L AFM-equipped engines. It is unacceptable that repeated critical failures can occur in these engines with no warning and no resolution, even after following proper replacement procedures. Thank you for your attention. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)
2009 GMC SIERRA 1500
ID: 2072591POWER TRAIN
Allison transmission - random hard shifts, random multiple DTC's, random limp mode. Clear codes and works fine until it doesn't. Might have to clear codes 3-4 times a day or it might make it a week before it goes into limp mode again.