2025 FORD F-550 SD Complaints and Recall Information

The 2025 FORD F-550 SD has 3 complaints and 6 recalls filed with NHTSA. Owners most frequently report issues related to fuel injection, braking, and steering components. Complaints highlight potential safety hazards that affect vehicle control and highway operation.

Common Issues

• Fuel injector problems. Complaints note incomplete recall actions related to the fuel injector return line replacement.
• Brake booster malfunction. The brake booster pushrod retainer spring recall remains incomplete, causing concern over brake pedal reliability.
• Steering defects. There are reports urging inspection of the steering column due to safety risks.
• Rear camera software issues. Owners report the need for software updates to the rear camera screen.
• Incomplete recall repairs. Several safety recalls involving fuel injection, braking, and steering systems are noted as unfinished across complaints.

Six recalls affect various critical systems including instrument cluster functionality and hydraulic brake components. These recalls address risks that could impair vehicle control and driver awareness.

Recalls

• Instrument panel cluster. NHTSA recall 25V540000 affects 355,656 vehicles. The instrument cluster may fail to display critical information such as warning lights or vehicle speed, increasing crash risk. Dealers will update software free of charge. Owner notification was sent September 5, 2025.
• Brake booster pushrod spring. Recall 25V401000 covers 2,345 vehicles. The brake booster pushrod retaining spring may be missing, risking sudden brake loss. Owners are advised not to drive affected vehicles until repairs are completed. Dealers will inspect and fix the brake assembly at no cost. Notification letters were mailed June 20, 2025.
• Fuel injector return line. An incomplete recall requires replacement of the return line to prevent operational failures affecting fuel delivery. This recall remains open with unresolved repairs reported by owners.
• Steering column inspection. A recall seeks to inspect and rectify potential defects in the steering column assembly. Repair completion status is incomplete in reported complaints.
• Rear camera screen update. Software updates for the rear camera are part of a recall to correct display and operational issues with the system. Repair compliance remains incomplete.
• Additional incomplete recalls. Multiple recalls related to fuel injection, braking, and steering systems are pending proper completion, raising concerns about vehicle safety compliance.

Owners with repeated repairs or unresolved safety recalls on the 2025 FORD F-550 SD may have rights under their state lemon law. Those facing ongoing problems or safety defects should consider consulting a professional to understand their legal options.