2009 FORD F-550 SD Complaints and Recall Information

The 2009 FORD F-550 SD has 0 complaints and 6 recalls filed with NHTSA. Owners most frequently report issues related to modifications involving Muncie Power Products PTO Assemblies installed by various companies. No direct complaints from standard vehicle operation are recorded.

There are six recalls concerning equipment and engine components. These recalls primarily involve modifications made by third-party companies resulting in potential oil leaks onto thermal blankets covering exhaust components. This defect increases the risk of fire due to oil-soaked thermal blankets exposed to exhaust heat.

• Oil leak from PTO pressure switch. Several recalls cite oil leaking from the power take-off (PTO) pressure switch onto a thermal blanket covering the exhaust, which can cause fire hazards.
• Modifications by multiple companies. Affected trucks were modified by Stahl, Dual-Tech, Palfleet, Somerset Welding & Steel (J&J Truck Equipment), and Iowa Mold Tooling Co., Inc., each issuing recalls for similar defects.
• Risk of fire. The leaking oil soaks into the thermal blanket, potentially igniting when heated by the exhaust system.
• Recall remedies. Fixes involve installing a new pressure switch kit that relocates the switch away from the exhaust system or removing the defective switch and sealing the port.
• No Do Not Drive advisories. None of the recalls include instructions to avoid driving or parking outdoors during the repair process.
• Vehicles affected vary. The total recalled vehicles range from 4 to 42 per recall, covering model years 2009 to 2014 in some cases.
• Recall notifications ongoing. Each company is responsible for notifying owners and providing repairs free of charge.

• Stahl recall (NHTSA 14V327000). Stahl recalled 10 vehicles due to oil leak risk. Dealers will install a revised pressure switch kit. Owner contact: 1-800-277-8245.
• Dual-Tech recall (NHTSA 14V336000). Forty-two vehicles recalled for similar PTO pressure switch oil leaks. Affected units receive a new switch kit. Owner contact: 1-800-852-0345.
• Palfleet recall (NHTSA 14V360000). Ten vehicles subject to oil leaks leading to fire risk. Palfleet provides repairs starting July 29, 2014. Owner contact: 1-502-376-2458.
• Somerset (J&J) recall (NHTSA 14V382000). Four vehicles recalled for oil leaks on 6.8L gasoline engine models. Switch kits installed free of charge. Owner contact: 1-800-777-2671.
• Iowa Mold Tooling recall (NHTSA 14V328000). Twenty-one vehicles recalled to inspect and remove unused defective PTO switches. Plug installation performed free of charge. Owner contact: 1-800-247-5958.

Owners with unresolved issues related to repeated repairs or safety defects stemming from these recalls may consider reviewing their rights under state lemon laws. These laws provide protections for consumers dealing with persistent defects or safety hazards. Consulting with a qualified attorney for guidance may be beneficial.