2025 FORD F-350 SD Complaints and Recall Information
The 2025 FORD F-350 SD has 7 complaints and 11 recalls filed with NHTSA. Owners most frequently report issues with inaccurate diesel exhaust fluid (DEF) gauge readings and the vehicle shutting off unexpectedly. Dealers have been unable to diagnose or repair some of these problems.
Common Issues- DEF gauge malfunction. The DEF display shows "499 Miles remaining" despite the DEF tank being 75% full. This problem has occurred multiple times without resolution from dealers.
- Engine shutting off. The truck shuts off on startup about every 5 to 7 attempts, accompanied by a message to service the advanced traction control system.
The 2025 FORD F-350 SD has 11 recalls impacting various systems including brakes, the instrument cluster, transmission, and fuel system. These recalls address risks such as loss of brake function, instrument cluster failure, gear shifter detachment, and fuel leaks.
Recalls- Brake booster pushrod spring. Recall 25V401000 affects 2,345 vehicles. The brake booster pushrod retaining spring may be missing, allowing disconnection from the brake pedal which can cause sudden brake loss and increase crash risk. Owners are advised not to drive until repaired. Dealers will inspect and fix the brake assembly free of charge.
- Instrument panel cluster. Recall 25V540000 affects 355,656 vehicles. The instrument cluster may fail at startup, preventing display of critical information like warning lights or speed and increasing crash risk. Dealers will update the software via dealer visit or over-the-air update free of charge.
- Steering column shifter weld. Recall 25V163000 affects 11,621 vehicles. The steering column shifter may detach due to improper welding, preventing shifting into park and increasing risk of vehicle rollaway and crash. Dealers will inspect and replace the steering column as needed at no cost.
- Fuel return line connectors. Recall 25V306000 affects 5 vehicles. Cracked connectors may leak fuel into the engine compartment, increasing fire risk near hot engine parts. Dealers have replaced the fuel return lines free of charge for all affected vehicles.
Owners dealing with repeated repairs, safety defects, or unresolved recall issues on the 2025 FORD F-350 SD may have rights under their state’s lemon law. Consulting legal professionals could help determine available options.
2025 FORD F-350 SD Summary
2025
Model Year
7
Total Complaints
4
Total Recalls
369627
Vehicles Affected
Recalls
2025 FORD F-350 SD
355656 vehicles affected
ELECTRICAL SYSTEM: INSTRUMENT CLUSTER/PANEL
Ford Motor Company (Ford) is recalling certain 2025-2026 F-550 SD, F-450 SD, F-350 SD, F-250 SD, and 2025 F-150 vehicles. The Instrument Panel Cluster (IPC) may fail at startup.
Risk: An instrument panel display that does not show critical information, such as warning lights or vehicle speed, increases the risk of a crash.
2025 FORD F-350 SD
2345 vehicles affected
SERVICE BRAKES, HYDRAULIC:PEDALS AND LINKAGES
Ford Motor Company (Ford) is recalling certain 2025 F-550 SD, F-450 SD, F-350 SD, and F-250 SD vehicles. The brake booster pushrod retaining spring may not have been installed, which can allow the pushrod to disconnect from the brake pedal and cause a sudden loss of brake function. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) numbers 135, "Light Vehicle Brake Systems" and 105, "Hydraulic and electric brake systems."
Risk: A sudden loss of brake function increases the risk of a crash.
2025 FORD F-350 SD
5 vehicles affected
FUEL SYSTEM, DIESEL:DELIVERY:HOSES, LINES/PIPING, AND FITTINGS
Ford Motor Company (Ford) is recalling certain F-250 and F-350 vehicles. Cracked fuel return line connectors may leak fuel into the engine compartment.
Risk: A fuel leak in the presence of an ignition source such as hot engine components, can increase the risk of a fire.
2025 FORD F-350 SD
11621 vehicles affected
POWER TRAIN:AUTOMATIC TRANSMISSION:GEAR POSITION INDICATION (PRNDL)
Ford Motor Company (Ford) is recalling certain 2025 Super Duty F-250, F-350, and F-450 vehicles. The steering column shifter may have been improperly welded and detach from the steering column.
Risk: A detached shifter will prevent the driver from shifting into park, which can result in a vehicle rollaway and increase the risk of a crash.
Complaints
2025 FORD F-350 SD
ID: 2118238UNKNOWN OR OTHER
2025 E-350 Safety Recalls* Main control valve body or transmission replacement Recall incomplete As transmission controls highway speed at 60mph and higher. RECOMMENDED FOR ALL 2025 E-350 to be reported as UNDRIVABLE and brought in IMMEDIATELY for Safety Recall, and highway safety international. Please BROADCAST as amber alert and/or new cast notifications.
2025 FORD F-350 SD
ID: 2118237POWER TRAIN
2025 E-350 Safety Recalls* Main control valve body or transmission replacement Recall incomplete As transmission controls highway speed at 60mph and higher. RECOMMENDED FOR ALL 2025 E-350 to be reported as UNDRIVABLE and brought in IMMEDIATELY for Safety Recall, and highway safety international. Please BROADCAST as amber alert and/or new cast notifications.
2025 FORD F-350 SD
ID: 2118236ENGINE
2025 E-350 Safety Recalls* Main control valve body or transmission replacement Recall incomplete As transmission controls highway speed at 60mph and higher. RECOMMENDED FOR ALL 2025 E-350 to be reported as UNDRIVABLE and brought in IMMEDIATELY for Safety Recall, and highway safety international. Please BROADCAST as amber alert and/or new cast notifications.
2025 FORD F-350 SD
ID: 2098882FORWARD COLLISION AVOIDANCE: WARNINGS
Consistently shutting off when truck starts. Happens every 5-7 startups and says have advanced traction control serviced at same time.
2025 FORD F-350 SD
ID: 2098881ELECTRICAL SYSTEM
Consistently shutting off when truck starts. Happens every 5-7 startups and says have advanced traction control serviced at same time.
2025 FORD F-350 SD
ID: 2098430ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:UREA INJECTION SYSTEM (DEF)
The contact owns a 2025 Ford F-350SD. The contact stated that while operating the vehicle, the message "499 Miles remaining of DEF" was displayed. The contact indicated that the message was displayed even though the DEF was 75% FULL. The failure had occurred on several occasions. The vehicle was taken back to the local dealer who was unable to determine the cause of the failure. The vehicle was not repaired. The manufacturer was notified of the failure. The failure mileage was 100.
2025 FORD F-350 SD
ID: 2098429FUEL SYSTEM, DIESEL
The contact owns a 2025 Ford F-350SD. The contact stated that while operating the vehicle, the message "499 Miles remaining of DEF" was displayed. The contact indicated that the message was displayed even though the DEF was 75% FULL. The failure had occurred on several occasions. The vehicle was taken back to the local dealer who was unable to determine the cause of the failure. The vehicle was not repaired. The manufacturer was notified of the failure. The failure mileage was 100.