BMW 535I

AIR BAGS:FRONTAL:DRIVER SIDE:INFLATOR MODULE

BMW of North America, LLC (BMW) is recalling certain 2015 6 Series Gran Coupe, 2014 5 Series Gran Turismo, 2014 5 Series Sedan, 2015 6 Series Convertible, 2015 6 Series Coupe, 2014 X5, 2013-2014 X3, 2014-2015 3 Series Sedan, 2014 4 Series Coupe, 2014 4 Series Convertible, 2014 3 Series Gran Turismo, and 2015 4 Series Gran Coupe vehicles. Please see the recall report for the complete list of models. The driver's air bag inflator may explode during deployment, due to a manufacturing defect.

Risk: An inflator explosion may result in sharp metal fragments striking the driver or other occupants, increasing the risk of injury or death.

POWER TRAIN:DRIVELINE:CONSTANT VELOCITY JOINT

BMW of North America, LLC (BMW) is recalling certain 2011-2012 135i Coupe, 1 Series M Coupe and 135i Convertible vehicles, 2011 Z4 sDrive 35i, 335i, 335d, 335i Coupe, 335is Coupe, 335i Convertible, 335is Convertible, 535i, 535i xDrive, 535i Gran Turismo and 550i xDrive Gran Turismo vehicles and 2012 740i and 740Li vehicles. The rear driveshaft constant velocity (CV) joint on the affected vehicles may fatigue and break.

Risk: If the CV joint breaks, the vehicle may have a loss of propulsion, increasing the risk of a crash.

AIR BAGS

BMW of North America, LLC (BMW) is recalling certain model year 2017 BMW 640i, 640i xDrive, 650i, 650i xDrive, M6, 535i, 535i xDrive, 430i, 430i xDrive, 440i, 440i xDrive, M4, X1 sDrive28i, X1 xDrive28i, i3, i8, Rolls-Royce Dawn, Mini Clubman Cooper, Clubman Cooper S, Cooper All4, Cooper S All4, Mini 4-Door Cooper, Cooper S, Mini 2-Door Cooper, Cooper S, John Cooper Works and 2016 BMW 528i, 528i xDrive, 535i, 535i xDrive, 550i, 550i xDrive, M5 and 535d vehicles. The affected vehicles have seat- mounted side air bag inflator initiators that may fail to ignite during a crash.

Risk: If the air bag inflator initiator fails to ignite, the seat-mounted air bag will not deploy, increasing the risk of injury.

AIR BAGS:FRONTAL:SENSOR/CONTROL MODULE-INACTIVE

BMW of North America, LLC (BMW) is recalling certain model year 2011 BMW 528i, 528xi, 535i, 535xi, 550i and 550xi vehicles manufactured March 1, 2010, through August 31, 2011. The affected vehicles may have received a replacement Sensor Cluster Unit (SCU) during a service visit. These SCUs have an acceleration sensor that may have been incorrectly programmed and, as a result, the SCU may not accurately determine if activation and deployment of the air bags, safety belt pre-tensioners and head restraints is necessary in the event of a crash.

Risk: Depending on the severity of the crash, inadequate activation of the driver and/or passenger air bags, safety belt pre-tensioners and active head restraints may increase the risk of injury.

FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP

BMW of North America, LLC (BMW) is recalling certain model year 2007-2011 BMW X5 3.0si, X5 4.8i, X5 M, X5 xDrive30i, X5 xDrive35i, X5 xDrive48i and X5 xDrive50i, 2008-2011 X6 x Drive35i, X6 xDrive50i and X6 M, 2010-2011 X6 ActiveHybrid, 535i xDrive Gran Turismo, 535i Gran Turismo, 550i xDrive Gran Turismo and 550i Gran Turismo, 2011-2012 528i, 535i, 535i xDrive, 550i and 550i xDrive and 2012 535i ActiveHybrid, 640i Convertible, 650i Convertible, 650i xDrive Convertible, 650i Coupe and 650i Coupe xDrive vehicles. The affected vehicles have in-tank fuel pumps that may have insufficiently crimped wire contacts.

Risk: The loose wires may cause the connector to melt, resulting in a fuel leak. Additionally, the fuel pump may stop working, possibly causing an engine stall and increase the risk of a crash.

EXTERIOR LIGHTING

BMW of North America, LLC (BMW) is recalling certain model year 2013 528i, 528i xDrive, 535i, 535i xDrive, 550i, 550i xDrive, and ActiveHybrid 5 vehicles. The rear reflex reflectors may not reflect enough light. As such, the vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 108, "Lamps, Reflective Devices, and Associated Equipment."

Risk: The vehicle may be less visible to other vehicles, increasing the risk of a crash.

SEATS:MID/REAR ASSEMBLY

BMW of North America, LLC (BMW) is recalling certain model year 2016 528i, 528i xDrive, 535i, 535i xDrive, 535d xDrive, M5, 550i, 550i xDrive, and 535d sedans. The affected vehicles have an inboard lower anchor for child restraints on the left rear seat that may have been bent downwards, preventing the child seat from fully engaging both lower anchors. As such, these vehicles may fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 225, "Child Restraint Anchorage Systems."

Risk: If the child seat is not properly attached to the lower anchors, it can increase the child's risk of injury in the event of a crash.

ENGINE AND ENGINE COOLING:ENGINE

BMW of North America, LLC (BMW) is recalling certain model year 2010-2011 128i Coupe, 128i Convertible, 328i Sedan, 328i xDrive Sedan, 328i Coupe, 328i Convertible, 328i Sports Wagon and Z4 sDrive 30i, 2011-2012 135i Coupe, 135i Convertible, 335i Sedan, X5 xDrive 35i, and X6 xDrive 35i, 2011 335i xDrive Sedan, 335i Coupe, 335i Convertible, 528i Sedan, 535i Sedan, 535i xDrive Sedan, X3 xDrive 28i, and X3 xDrive 35i, 2010 X3 xDrive 30i, and X5 xDrive 30i, 2012 640i Coupe, and 640i Convertible and 2010-2012 535i Gran Turismo vehicles. In the affected vehicles, the bolts that secure the housing for the variable camshaft timing adjustment (VANOS) unit can loosen over time and may possibly break.

Risk: If the bolts loosen or break the engine may have reduced power or stall. An engine stall increases the risk of a crash.

ELECTRICAL SYSTEM

The contact owns a 2015 BMW 535I. The contact stated that while driving at 30 MPH, the engine overheated. The engine temperature gauge was between 250 and 300 degrees. The contact linked the failure to NHTSA Campaign Number: 24V608000 (Engine and Engine Cooling, Electrical System). The vehicle was taken to the local dealer and was diagnosed with a water pump connector failure. The vehicle was repaired. The manufacturer was contacted and referred the contact to the NHTSA Hotline. The failure mileage was approximately 70,000.

ENGINE AND ENGINE COOLING

The contact owns a 2015 BMW 535I. The contact stated that while driving at 30 MPH, the engine overheated. The engine temperature gauge was between 250 and 300 degrees. The contact linked the failure to NHTSA Campaign Number: 24V608000 (Engine and Engine Cooling, Electrical System). The vehicle was taken to the local dealer and was diagnosed with a water pump connector failure. The vehicle was repaired. The manufacturer was contacted and referred the contact to the NHTSA Hotline. The failure mileage was approximately 70,000.

AIR BAGS

The contact owns a 2011 BMW 535i. The contact stated that when pressing the accelerator pedal to drive from being idle at a red light, the driver's side air bag deployed out of the steering wheel without impact. The contact sustained burns to the left arm, right cheek, and chest area. The contact had suffered stomach issues due to inhaling the dust and fumes from the air bag. Medical attention was required. The vehicle was towed by AAA to an independent mechanic, where it was diagnosed that the horn module needed to be replaced; however, the part was not available. The vehicle was towed to another independent mechanic, where the vehicle remained for a month, and Liberty Mutual was to retrieve the vehicle and investigate the failure. The contact stated that the vehicle was not investigated to her knowledge, and the vehicle was returned without being repaired. The manufacturer was not informed of the failure. The failure mileage was approximately 132,000.

VEHICLE SPEED CONTROL

Heard a clicking noise behind the steering wheel for a few days then I’ll the sudden the horn stopped working and all the controls on the steering wheel stopped working. I’m a mechanic so I took apart the clock spring stealing wheel compartment to find all of the wire broken and very very brittle. Cause for concern due to airbag malfunction and is no longer connected properly!!!I’ve been hearing a clicking noise behind the steering wheel for a few days. Then, suddenly, the horn stopped working, and all the controls on the steering wheel stopped working as well. Since I’m a mechanic, I disassembled the clock spring and the steering wheel compartment to find that all the wires were broken and extremely brittle. This is concerning because it could cause an airbag malfunction, and the wires are no longer connected properly.

ELECTRICAL SYSTEM

Heard a clicking noise behind the steering wheel for a few days then I’ll the sudden the horn stopped working and all the controls on the steering wheel stopped working. I’m a mechanic so I took apart the clock spring stealing wheel compartment to find all of the wire broken and very very brittle. Cause for concern due to airbag malfunction and is no longer connected properly!!!I’ve been hearing a clicking noise behind the steering wheel for a few days. Then, suddenly, the horn stopped working, and all the controls on the steering wheel stopped working as well. Since I’m a mechanic, I disassembled the clock spring and the steering wheel compartment to find that all the wires were broken and extremely brittle. This is concerning because it could cause an airbag malfunction, and the wires are no longer connected properly.

AIR BAGS

Heard a clicking noise behind the steering wheel for a few days then I’ll the sudden the horn stopped working and all the controls on the steering wheel stopped working. I’m a mechanic so I took apart the clock spring stealing wheel compartment to find all of the wire broken and very very brittle. Cause for concern due to airbag malfunction and is no longer connected properly!!!I’ve been hearing a clicking noise behind the steering wheel for a few days. Then, suddenly, the horn stopped working, and all the controls on the steering wheel stopped working as well. Since I’m a mechanic, I disassembled the clock spring and the steering wheel compartment to find that all the wires were broken and extremely brittle. This is concerning because it could cause an airbag malfunction, and the wires are no longer connected properly.

POWER TRAIN

I believe using the manual shift mode for normal usage of optimal shifting in certain driving situations and gentle downshifting caused a malfunction in the functionality of the transmission that led to a complete transmission failure. I don’t believe it’s a mechanical issue or result of misuse. There were no warning signs. Only that every time the manual shift option was used, it would cause an error to occur that caused an automatic shifting issue that would reset if the vehicle was shut down and restarted.

UNKNOWN OR OTHER

I purchased the BMW 535 and it continues to have drivetrain malfunction issues. This feels like a safety concern for several reasons. The first is that were not able to identify the issue, but I believe it has to do with the systems diagnostics being triggered or misfiring this is an unfortunateissue because wherever we are, we can get stuck randomly. Lastly, the car has an issue with Oberheu. Issue because wherever we are, we can get stuck randomly. Lastly, the car has a issue with overheating believe it has to do with the radial hose

ENGINE AND ENGINE COOLING

The contact owns a 2013 BMW 535I. The contact stated while driving at various speeds, the engine was overheating. Additionally, the contact noticed an abnormal burning odor while driving, with smoke coming from underneath the hood while at a complete stop. The dealer and the manufacturer were not notified of the failure. The vehicle was not diagnosed or repaired. The failure mileage was approximately 200,000.