BMW 435I

AIR BAGS:FRONTAL:DRIVER SIDE:INFLATOR MODULE

BMW of North America, LLC (BMW) is recalling certain 2015 6 Series Gran Coupe, 2014 5 Series Gran Turismo, 2014 5 Series Sedan, 2015 6 Series Convertible, 2015 6 Series Coupe, 2014 X5, 2013-2014 X3, 2014-2015 3 Series Sedan, 2014 4 Series Coupe, 2014 4 Series Convertible, 2014 3 Series Gran Turismo, and 2015 4 Series Gran Coupe vehicles. Please see the recall report for the complete list of models. The driver's air bag inflator may explode during deployment, due to a manufacturing defect.

Risk: An inflator explosion may result in sharp metal fragments striking the driver or other occupants, increasing the risk of injury or death.

AIR BAGS:SIDE/WINDOW

BMW of North America, LLC (BMW) is recalling certain 2014-2015 2 Series Coupe (228i, 228i xDrive, M235i), 3 Series Sedan (320i, 320i xDrive, 328i, 328i xDrive, 335i, 335i xDrive, M3, 328d, 328d xDrive), 4 Series Coupe (428i, 428i xDrive, 435i, 435i xDrive, M4), and 2015 4 Series Gran Coupe (428i, 428i xDrive, 435i, 435i xDrive) vehicles. The head air bag inflator may fail at the weld joint, which can cause gas to leak from the inflator or result in an inflator rupture.

Risk: An inflator that ruptures may cause sharp metal fragments to enter or exit the vehicle, increasing the risk of injury. Additionally, an inflator that leaks gas may only partially inflate during a crash, increasing the risk of injury.

AIR BAGS

BMW of North America, LLC (BMW) is recalling certain model year 2015 428i Convertible, 428i xDrive Convertible, 435i Convertible, and 435i xDrive Convertible vehicles manufactured October 22, 2014, to February 27, 2015. Due to a programming error, the driver's front air bag deployment timing may be incorrect. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) No. 208, "Occupant Crash Protection."

Risk: If the driver's front air bag deployment timing is incorrect, there is an increased risk of personal injury in the event of a vehicle crash.

ENGINE

I am submitting this complaint regarding a 2015 BMW 435xi (N55 engine, ~79,000 miles) that suffered a sudden and complete engine failure due to the oil pump drive chain. While driving at highway speed, the vehicle experienced an instant loss of oil pressure and engine seizure without any warning lights or prior symptoms. I barely managed to steer the car to the shoulder and avoid being struck by surrounding traffic. This was a serious safety hazard, as the loss of power and steering control occurred in active highway conditions. Inspection revealed a catastrophic internal failure of the oil pump drive chain. This is not related to neglect, lack of maintenance, or external damage—the vehicle had received an oil service at a BMW dealership only two months prior. Importantly, the N55 engine uses the same oil pump chain and guide architecture as BMW’s N20/N26 4-cylinder engines. BMW has already acknowledged premature failures of this system in those engines and provided extended warranty coverage. The fact that this defect is now occurring in the N55 platform demonstrates a broader systemic issue. This failure at relatively low mileage creates a significant safety risk to drivers and passengers, as well as other vehicles on the road. A sudden seizure of the engine at highway speed leaves little to no opportunity to maneuver safely and avoid collisions. I urge the agency to investigate this issue as a potential design defect affecting the N55 engine family. BMW should be required to provide recall or warranty remedies similar to those extended for the N20/N26 engines. Thank you for your attention to this serious safety matter.

ENGINE AND ENGINE COOLING

The contact owns a 2016 BMW 435I. The contact stated that while starting the vehicle, the engine stalled. The battery warning light was illuminated. The vehicle failed to restart and was towed to the dealer. The dealer determined that the VANOS bolts had failed and needed to be replaced. The vehicle was not repaired. The contact related the failure to NHTSA Campaign Number: 23V707000 (Engine and Engine Cooling); however, the VIN was not included in the recall. The manufacturer was made aware of the failure and advised the contact to file a complaint with the NHTSA Hotline. The failure mileage was approximately 107,000.