2015 BLUE BIRD VISION

FUEL SYSTEM, OTHER:DELIVERY:HOSES, LINES/PIPING, AND FITTINGS

Blue Bird Body Company (Blue Bird) is recalling certain 2013-2021 Vision school buses equipped with Ford 6.8L LPG engines. The LPG supply line may be damaged from contact with the RH park brake cable, which can result in a fuel leak.

Risk: A fuel leak in the presence of an ignition source increases the risk of a fire.

PARKING BRAKE

Blue Bird Body Company (Blue Bird) is recalling certain 2009-2019 Vision transit buses. The floor-mounted parking brake may fail to hold the vehicle stationary on an incline when the vehicle is loaded to its maximum weight, due to an insufficient application force. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 105 "Hydraulic and Electric Brake Systems."

Risk: A parking brake system that is set to an insufficient application force may result in an increased possibility of unintended vehicle movement, which increases the risk of injury to bystanders.

PARKING BRAKE

Blue Bird Body Company (Blue Bird) is recalling certain 2006-2021 Vision and 2007-2013 All American school buses. The floor-mounted parking brake may fail to hold the vehicle stationary on an incline when the vehicle is loaded to its maximum weight, due to an insufficient application force. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 105, "Hydraulic and Electric Brake Systems."

Risk: A parking brake system that is set to an insufficient application force may result in an increased possibility of unintended vehicle movement, which increases the risk of a crash.

SEATS:BARRIERS

Blue Bird Body Company (Blue Bird) is recalling certain 2008-2021 Vision and All American school buses. The seat barrier behind the driver seat with an integrated 3-point seat belt may have been installed incorrectly and may be missing the reinforcing bracket. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 222, "School Bus Passenger Seating and Crash Protection."

Risk: In the event of a crash, the seat barrier may not adequately protect the occupant seated behind the seat barrier separating them from the driver seat with integrated 3-point seat belt, increasing the risk of injury.

SERVICE BRAKES, AIR:DISC

Blue Bird Body Company (Blue Bird) is recalling certain 2015-2020 Vision and All American school buses equipped with Bendix ADB22X air brakes. The driver side rear brakes may drag.

Risk: A dragging brake may cause damage to the brake components, which may activate the ABS warning light. The warning light may cause the driver to immediately stop the vehicle and transfer occupants. Additionally, the high temperatures at the wheel end can increase the risk of a fire. Either condition increases the risk of injury.

EQUIPMENT ADAPTIVE/MOBILITY

Blue Bird Body Company (Blue Bird) is recalling certain 2015-2019 Vision and All American school buses equipped with Ricon S-Series Titanium Wheelchair lifts. The wheelchair lift positioning input cam may fail while the lift is in use, allowing the platform to travel higher than the vehicle's floor height. As such, this vehicle fails to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 403, "Platform Lift Systems."

Risk: If the wheelchair lift platform raises above the height of the vehicle floor, the wheelchair user could fall inwards toward the vehicle, increasing their risk of injury.

EXTERIOR LIGHTING:BRAKE LIGHTS:SWITCH

Blue Bird Body Company (Blue Bird) is recalling certain 2013-2020 Vision transit buses equipped with Ford engines. The brake light switch mounting bracket may have caused the brake light switch to be incorrectly adjusted at installation and/or the brake light switch mounting bracket may deform when the driver allows the brake pedal to return forcibly. An incorrectly adjusted brake light switch or deformed brake light switch mounting bracket may cause the brake lights to illuminate continuously.

Risk: Improperly functioning brake lights could confuse following motorists and fail to warn them that the bus may be stopping, increasing the risk of a crash.

EXTERIOR LIGHTING:BRAKE LIGHTS:SWITCH

Blue Bird Body Company (Blue Bird) is recalling certain 2013-2020 Vision school buses equipped with Ford engines. The brake light switch mounting bracket may have caused the brake light switch to be incorrectly adjusted at installation and/or the brake light switch mounting bracket may deform when the driver allows the brake pedal to return forcibly. An incorrectly adjusted brake light switch or deformed brake light switch mounting bracket may cause the brake lights to illuminate continuously.

Risk: Improperly functioning brake lights could confuse following motorists and fail to warn them that the bus may be stopping, increasing the risk of a crash.

POWER TRAIN:AUTOMATIC TRANSMISSION:LEVER AND LINKAGE:COLUMN SHIFT

Blue Bird Body Company (Blue Bird) is recalling certain 2013-2020 Blue Bird Vision school buses equipped with the Ford 6.8L V10 engines. The hydraulic brake lines or transmission shifter cable may have been improperly routed, causing the brake line to be exposed to excessive heat, and leak hydraulic brake fluid. Additionally, the transmission shifter cable could contact the gasoline fuel supply line to the engine which may result in a fuel leak.

Risk: A hydraulic brake fluid leak or a fuel line failure can increase the risk of a fire.

STRUCTURE

Blue Bird Body Company (Blue Bird) is recalling certain 2015-2018 Vision school buses manufactured February 19, 2014, through March 3, 2017, equipped with a frame mounted battery box. The support brackets for these battery boxes may crack causing the battery box to separate from the chassis.

Risk: If the battery box detaches, it can become a road hazard, increasing the risk of a crash.

SEATS

Blue Bird Body Company (Blue Bird) is recalling certain model year 2015-2019 Vision and model year 2016 All American school buses equipped with certain QS11 series convertible school bus seats supplied by CE White/HSM Solutions. The integral D-Ring mounting stud located in the upper area of the seat back frame does not provide an adequate padding surface between the seat occupant and the D-Ring mounting stud.

Risk: In a rear crash event, the occupant's head may contact the D-Ring mounting stud, resulting in a head injury or even death.

STRUCTURE

Blue Bird Body Company (Blue Bird) is recalling certain 2015-2018 Vision transit buses equipped with frame mounted battery boxes. The support brackets for these battery boxes may crack causing the battery box to separate from the chassis.

Risk: If the battery box detaches, it can become a road hazard, increasing the risk of a crash.

FUEL SYSTEM, OTHER:DELIVERY:HOSES, LINES/PIPING, AND FITTINGS

Blue Bird Body Company (Blue Bird) is recalling certain model year 2015-2017 Vision school buses manufactured July 3, 2014, to June 24, 2016, equipped with 6.8L Ford engines and Gen 3 propane units. The affected vehicles have propane fuel lines that may rub or are crossed and secured together, possibly resulting in line damage and a propane fuel leak.

Risk: A propane leak in the presence of an ignition source may increase the risk of a fire.

ELECTRICAL SYSTEM

Blue Bird Body Company (Blue Bird) is recalling certain model year 2015-2016 Vision school buses manufactured June 19, 2014, to December 11, 2014. In the affected vehicles, the voltage inverter for the illumination of the driver's heater control panel may fail.

Risk: An inverter failure may produce smoke and increase the risk of a fire.

EQUIPMENT ADAPTIVE/MOBILITY

Blue Bird Body Company (Blue Bird) is recalling certain model year 2007-2015 All American and Vision and 2007-2011 Micro Bird transit buses equipped with certain model S2005, S2010, S5005, S5010, S5505, and S5510 wheelchair lifts manufactured January 1, 2006, to August 25, 2014 by the Ricon Corporation. The affected lifts are equipped with folding link arms that may have pivot holes that are too big, allowing the bearings to move out of position.

Risk: If the bearings move out of position, the stowed platform may have excessive movement resulting in failure of the platform mounting. This failure could cause the wheel chair lift platform to fall out of the vehicle when the doors are opened, increasing the risk of injury for the lift operator.

EQUIPMENT ADAPTIVE/MOBILITY

Blue Bird Body Company (Blue Bird) is recalling certain model year 2007-2015 All American, Vision, 2007-2011 Micro Bird, and 2007-2008 Conventional school buses, equipped with certain model S2005, S2010, S5005, S5010, S5505, and S5510 wheelchair lifts manufactured January 1, 2006, to August 25, 2014 by the Ricon Corporation. The affected lifts are equipped with folding link arms that may have pivot holes that are too big, allowing the bearings to move out of position.

Risk: If the bearings move out of position, the stowed platform may have excessive movement resulting in failure of the platform mounting. This failure could cause the wheel chair lift platform to fall out of the vehicle when the doors are opened, increasing the risk of injury for the lift operator.

ELECTRICAL SYSTEM

Blue Bird Body Company (Blue Bird) is recalling certain model year 2015-2016 Vision non-school transit buses manufactured June 19, 2014, to December 11, 2014. In the affected vehicles, the voltage inverter for the illumination of the driver's heater control panel may fail.

Risk: An inverter failure may produce smoke and increase the risk of a fire.

SEAT BELTS

Blue Bird Body Company (Blue Bird) is recalling certain model year 2013-2016 All American A3FE, A3RE, T3FE, T3RE, and D3RE school buses manufactured June 28, 2012, to September 25, 2014, and 2013-2016 Vision BBCV school buses manufactured June 9, 2012, to September 30, 2014. Incorrect fasteners may have been used to secure the seat gusset reinforcement to the side wall resulting in the seat belts being improperly anchored. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) No. 210, "Seat Belt Assembly Anchorages."

Risk: If the seat belts are improperly anchored, there is an increased risk of occupant injury in the event of a crash.

FUEL SYSTEM, OTHER

Blue Bird Body Company (Blue Bird) is recalling certain model year 2013-2015 Vision school buses manufactured December 5, 2011, to July 2, 2014, and equipped with the optional Roush CleanTech propane fuel system. In the affected vehicles, the return fuel line may crack near the support bracket.

Risk: A propane leak in the presence of an ignition source increases the risk of a fire.

PARKING BRAKE

Blue Bird Body Company (Blue Bird) is recalling certain model year 2015 Vision non-school buses manufactured July 8, 2015, and All American non-school buses manufactured September 12, 2014. These buses, equipped with hydraulic brakes, may have an incorrectly manufactured parking brake pedal assembly which could separate and bend causing the parking brake not to engage properly.

Risk: If the parking brake does not engage properly, the vehicle may unexpectedly move, increasing the risk of a vehicle crash.

EQUIPMENT ADAPTIVE/MOBILITY

Blue Bird Body Company (Blue Bird) is recalling certain model year 2007-2015 All American and Vision, 2007-2011 Micro Bird, and 2007-2008 Conventional school buses equipped with certain model S2005, S2010, S5005, S5010, S5505, and S5510 wheelchair lifts manufactured by Ricon Corporation. The platform side plate of the affected wheelchair lifts may crack.

Risk: If the platform side plates crack, the lift platform can separate from the lift and come to rest against the vehicle's lift door. When the doors are opened, the platform may fall out, increasing the risk of injury to the lift operator.

PARKING BRAKE

Blue Bird Body Company (Blue Bird) is recalling certain model year 2015-2016 Vision and All American school buses manufactured July 8, 2014, to September 22, 2014. These buses, equipped with hydraulic brakes, may have an incorrectly manufactured parking brake pedal assembly which could separate and bend causing the parking brake not to engage properly.

Risk: If the parking brake does not engage properly, the vehicle may unexpectedly move, increasing the risk of a vehicle crash.

FUEL SYSTEM, OTHER

Blue Bird Body Company (Blue Bird) is recalling certain model year 2013-2015 Vision nonschool buses manufactured December 5, 2011, to July 2, 2014, and equipped with the optional Roush CleanTech propane fuel system. In the affected vehicles, the return fuel line may crack near the support bracket.

Risk: A propane leak in the presence of an ignition source increases the risk of a fire.

FUEL SYSTEM, DIESEL

Blue Bird Body Company (Blue Bird) is recalling certain model year 2015 All American and Vision transit buses manufactured from May 22, 2014, to August 2, 2014. The Cummins ISB or ISL engines in these vehicles may have been equipped with Fleetguard UFF-XT fuel filters, part number FF63009, whose filter shell may separate from the fuel filter nut plate causing the engine to stall without warning.

Risk: If the engine stalls unexpectedly there is an increased risk of a crash.

FUEL SYSTEM, DIESEL

Blue Bird Body Company (Blue Bird) is recalling certain model year 2015 All American and Vision school buses manufactured from May 22, 2014, to August 2, 2014. The Cummins ISB or ISL engines in these vehicles may have been equipped with Fleetguard UFF-XT fuel filters, part number FF63009, whose filter shell may separate from the fuel filter nut plate causing the engine to stall without warning.

Risk: If the engine stalls unexpectedly there is an increased risk of a crash.

SEAT BELTS:FRONT:BUCKLE ASSEMBLY

Blue Bird Body Company (Blue Bird) is recalling certain model year 2014 and 2015 Vision and All American model school buses manufactured August 23, 2013, through November 6, 2013 and equipped with IMMI-brand L9 driver's seat belts. When the button is pressed to release the seat belt, the latch plate can become partially engaged with the buckle, making the seat belt difficult to unlatch. Thus, this equipment fails to conform to the requirements of Federal Motor Vehicle Safety Standard (FMVSS) No. 209, "Seat Belt Assemblies."

Risk: If the latch plate remains partially engaged after the button is pressed, egress from the vehicle could be hindered which would increase the risk of injury in the event of an emergency.