ALFA ROMEO STELVIO

FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP

Chrysler (FCA US, LLC) is recalling certain 2017-2019 Alfa Romeo Giulia and 2018-2019 Alfa Romeo Stelvio vehicles. The fuel pump may fail, which can result in a loss of fuel flow and loss of drive power.

Risk: A loss of drive power increases the risk of a crash.

AIR BAGS:FRONTAL

Chrysler (FCA US, LLC) is recalling certain 2017-2024 Alfa Romeo Giulia, 2018-2025 Alfa Romeo Stelvio, 2019-2023 Fiat 500X, Jeep Renegade, and 2024 Fiat 500E vehicles. A seat belt buckle switch sensor may be improperly connected, preventing the front seat air bag from deploying as intended.

Risk: A front seat air bag that does not deploy as intended can increase the risk of injury in a crash.

EQUIPMENT:OTHER:LABELS

Chrysler (FCA US, LLC) is recalling certain 2017-2024 Alfa Romeo Giulia and 2021-2024 Alfa Romeo Stelvio vehicles. The tire pressure and size information on the tire placard and manufacturer labels are incorrect. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 110, "Tire Selection and Rims."

Risk: Incorrect tire information can result in under-inflated tires or installing the incorrect-size tires, increasing the risk of a crash.

EQUIPMENT:OTHER:LABELS

Chrysler (FCA US, LLC) is recalling certain 2023 Alfa Romeo Stelvio vehicles that were previously remedied under NHTSA recall number 24V-512. The tire size information on the tire placard is incorrect. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 110, "Tire Selection and Rims."

Risk: Incorrect tire information can result in installing the incorrect-size tires, increasing the risk of a crash.

SERVICE BRAKES, HYDRAULIC:PEDALS AND LINKAGES

Chrysler (FCA US, LLC) is recalling certain 2019-2020 Alfa Romeo Giulia and Alfa Romeo Stelvio vehicles. The fastener that connects the brake pedal and the brake booster may have been improperly assembled during manufacturing, which can cause the brake pedal to detach from the brake booster.

Risk: Brake pedal detachment can cause a loss of brake function and increase the risk of a crash.

SERVICE BRAKES, HYDRAULIC

Chrysler (FCA US, LLC) is recalling certain 2017-2020 Alfa Romeo Giulia and 2018-2020 Alfa Romeo Stelvio vehicles equipped with carbon ceramic matrix brakes. During certain driving maneuvers, the brake system may exert an excessive clamp force that may fracture the rotor, decreasing the brake performance.

Risk: An unexpected decrease in brake performance increases the risk of a crash.

FUEL SYSTEM, GASOLINE:DELIVERY:HOSES, LINES/PIPING, AND FITTINGS

Chrysler (FCA US, LLC) is recalling certain 2020-2021 Alfa Romeo Stelvio, and Alfa Romeo Giulia vehicles. The fuel line sensor housing may crack and leak fuel.

Risk: A fuel leak may cause an engine stall, increasing the risk of a crash. A fuel leak also increases the risk of fire in the presence of an ignition source.

AIR BAGS

Chrysler (FCA US, LLC) is recalling certain 2021 Alfa Romeo Stelvio vehicles. An improperly crimped clamp may allow the side curtain air bag cushion and inflator to separate, causing an incomplete deployment or preventing the deployment of the air bag.

Risk: An incomplete deployment or non-deployment of the side curtain air bag increases the risk of injury in the event of a crash.

SERVICE BRAKES, HYDRAULIC

Chrysler (FCA US, LLC) is recalling certain 2019-2021 Alfa Romeo Stelvio and 2020-2021 Alfa Romeo Giulia vehicles. Hard braking may cause the Anti-Lock Brake System (ABS) Hydraulic Control Unit (HCU) rotor shaft to separate, a reduction of braking assist, and a loss of ABS.

Risk: The loss of braking assistance and ABS functionality can reduce overall braking performance, increasing the risk of a crash.

FUEL SYSTEM, GASOLINE

The contact owns a 2018 Alfa Romeo Stelvio. The contact stated that the instrument cluster was inoperable. The vehicle was taken to an unknown local dealer, and it was confirmed that there was no warranty coverage on the vehicle for the failure. The dealer informed the contact about a seat belt recall that was completed, but the initial failure was not repaired. The contact stated that after refueling, the fuel light illuminated two days later. The contact stated that the vehicle also stalled while driving. The vehicle was not repaired. The manufacturer was contacted, but no assistance was provided. The failure mileage was approximately 44,000.

SEAT BELTS

The contact owns a 2018 Alfa Romeo Stelvio. The contact stated that the instrument cluster was inoperable. The vehicle was taken to an unknown local dealer, and it was confirmed that there was no warranty coverage on the vehicle for the failure. The dealer informed the contact about a seat belt recall that was completed, but the initial failure was not repaired. The contact stated that after refueling, the fuel light illuminated two days later. The contact stated that the vehicle also stalled while driving. The vehicle was not repaired. The manufacturer was contacted, but no assistance was provided. The failure mileage was approximately 44,000.

ELECTRICAL SYSTEM: INSTRUMENT CLUSTER/PANEL

The contact owns a 2018 Alfa Romeo Stelvio. The contact stated that the instrument cluster was inoperable. The vehicle was taken to an unknown local dealer, and it was confirmed that there was no warranty coverage on the vehicle for the failure. The dealer informed the contact about a seat belt recall that was completed, but the initial failure was not repaired. The contact stated that after refueling, the fuel light illuminated two days later. The contact stated that the vehicle also stalled while driving. The vehicle was not repaired. The manufacturer was contacted, but no assistance was provided. The failure mileage was approximately 44,000.

ELECTRICAL SYSTEM

I own a 2018 Alfa Romeo Stelvio (VIN: [XXX] ) with approximately 102,000 miles. The vehicle recently experienced an electrical issue caused by a failed ground strap — a known problem in these vehicles that is widely reported by other owners. After the vehicle became inoperable, I observed smoke and visible signs of burned or heat-damaged wiring in multiple areas under the hood, including ground wires not located near the main strap and crumbling insulation on the ABS wiring in the front wheel wells. The vehicle was towed to an authorized Alfa Romeo dealership, where the ground strap was replaced. However, the dealer did not inspect or document the other visibly damaged wiring, despite my specific request and description of the safety issue. They claimed the vehicle showed no error codes and was safe to drive. My concern is that the failed ground strap caused additional electrical damage to safety-critical components like the ABS system, which may result in electrical fire, loss of braking, or other failures. Alfa Romeo appears to have updated the design of the replacement ground strap (now rubber-insulated), which suggests they are aware of the issue, but they have not issued a recall or TSB. I am filing this report to document the issue and request that NHTSA investigate. I believe this is a systemic problem that affects vehicle safety, and that Alfa Romeo and its dealerships are failing to address it adequately. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

UNKNOWN OR OTHER

Odometer fraud car titled with 63789 when ecu reflect 81111 in computer of car and dealer selling it

FUEL/PROPULSION SYSTEM

I am writing to formally request an investigation into a serious safety defect affecting my 2020 Alfa Romeo Stelvio . I believe this issue is part of a broader pattern of manufacturing and design flaws that have compromised both safety and reliability •My vehicle experienced a catastrophic engine failure, resulting in a total repair estimate of approximately $32,000. This failure occurred without prior warning signs and is highly unusual for a vehicle of this age and mileage. Based on public recall data for the 2020 Stelvio, the following safety recalls may be related to my vehicle’s failure: •21V878 (Nov 2021): Fuel line sensor housing crack—potential for fuel leak, engine stall, or fire risk. •23V382 (May 2023): Cracks in carbon-ceramic brake rotors—risk of fracture under stress. •24V943 (Dec 2024): Loose connection between brake pedal and booster—risk of loss of braking effectiveness. •24V510 (Jul 2024): Faulty seatbelt buckle sensor—could prevent proper airbag deployment. These defects raise questions about the integrity and safety of critical vehicle systems. I request that my vehicle be evaluated for recall applicability and, if eligible, covered under required repair programs •The failure rendered my vehicle inoperable, imposing an immense financial burden due to the exorbitant repair cost. •I believe this is not an isolated incident but indicative of a systemic defect. •If unresolved, this poses ongoing safety risks to me, my passengers, and other road users. I respectfully request that the NHTSA: 1.Initiate an investigation into whether this engine failure is representative of a larger safety defect across the 2020 Stelvio vehicle population. 2.Review the applicability of relevant recalls (listed above) to my VIN. 3.Require Alfa Romeo to provide recall remedies, reimbursement, or a goodwill resolution where appropriate. 4. Issue a technical directive (TSB or recall) if a broader manufacturing defect is identified. Thank you

ENGINE

I am writing to formally request an investigation into a serious safety defect affecting my 2020 Alfa Romeo Stelvio . I believe this issue is part of a broader pattern of manufacturing and design flaws that have compromised both safety and reliability •My vehicle experienced a catastrophic engine failure, resulting in a total repair estimate of approximately $32,000. This failure occurred without prior warning signs and is highly unusual for a vehicle of this age and mileage. Based on public recall data for the 2020 Stelvio, the following safety recalls may be related to my vehicle’s failure: •21V878 (Nov 2021): Fuel line sensor housing crack—potential for fuel leak, engine stall, or fire risk. •23V382 (May 2023): Cracks in carbon-ceramic brake rotors—risk of fracture under stress. •24V943 (Dec 2024): Loose connection between brake pedal and booster—risk of loss of braking effectiveness. •24V510 (Jul 2024): Faulty seatbelt buckle sensor—could prevent proper airbag deployment. These defects raise questions about the integrity and safety of critical vehicle systems. I request that my vehicle be evaluated for recall applicability and, if eligible, covered under required repair programs •The failure rendered my vehicle inoperable, imposing an immense financial burden due to the exorbitant repair cost. •I believe this is not an isolated incident but indicative of a systemic defect. •If unresolved, this poses ongoing safety risks to me, my passengers, and other road users. I respectfully request that the NHTSA: 1.Initiate an investigation into whether this engine failure is representative of a larger safety defect across the 2020 Stelvio vehicle population. 2.Review the applicability of relevant recalls (listed above) to my VIN. 3.Require Alfa Romeo to provide recall remedies, reimbursement, or a goodwill resolution where appropriate. 4. Issue a technical directive (TSB or recall) if a broader manufacturing defect is identified. Thank you

ELECTRICAL SYSTEM

I am writing to formally request an investigation into a serious safety defect affecting my 2020 Alfa Romeo Stelvio . I believe this issue is part of a broader pattern of manufacturing and design flaws that have compromised both safety and reliability •My vehicle experienced a catastrophic engine failure, resulting in a total repair estimate of approximately $32,000. This failure occurred without prior warning signs and is highly unusual for a vehicle of this age and mileage. Based on public recall data for the 2020 Stelvio, the following safety recalls may be related to my vehicle’s failure: •21V878 (Nov 2021): Fuel line sensor housing crack—potential for fuel leak, engine stall, or fire risk. •23V382 (May 2023): Cracks in carbon-ceramic brake rotors—risk of fracture under stress. •24V943 (Dec 2024): Loose connection between brake pedal and booster—risk of loss of braking effectiveness. •24V510 (Jul 2024): Faulty seatbelt buckle sensor—could prevent proper airbag deployment. These defects raise questions about the integrity and safety of critical vehicle systems. I request that my vehicle be evaluated for recall applicability and, if eligible, covered under required repair programs •The failure rendered my vehicle inoperable, imposing an immense financial burden due to the exorbitant repair cost. •I believe this is not an isolated incident but indicative of a systemic defect. •If unresolved, this poses ongoing safety risks to me, my passengers, and other road users. I respectfully request that the NHTSA: 1.Initiate an investigation into whether this engine failure is representative of a larger safety defect across the 2020 Stelvio vehicle population. 2.Review the applicability of relevant recalls (listed above) to my VIN. 3.Require Alfa Romeo to provide recall remedies, reimbursement, or a goodwill resolution where appropriate. 4. Issue a technical directive (TSB or recall) if a broader manufacturing defect is identified. Thank you

UNKNOWN OR OTHER

Upon starting the vehicle a number of warning lights illuminated including the battery light. Upon viewing the battery compartment the plastic enclosure surrounding the battery had a few inches of water inside. I do have videos showing the water inside the compartment and also video of water being vacuumed out of the compartment. We did some research and found that this exact same issue sparked a recall in the same model vehicle in 2018. Very dangerous and i hope this is not happening to others, based on our research it is.